Try a conventional cut for the finish pass on steel and see if you don't like 
the finish better.
 
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-----Original Message-----
From: Jon Elson <el...@pico-systems.com>

Date: Sat, 05 Sep 2009 13:41:39 
To: Enhanced Machine Controller (EMC)<emc-users@lists.sourceforge.net>
Subject: Re: [Emc-users] What hardware should buy to start


Gene Heskett wrote:
> You can't do anything about the surface of the raw material, but when 
> machining, the surface should be well flooded by some relatively oxygen free 
> fluid which will cover the cutting edge, and the freshly cut surface as 
> quickly as possible.  2 schools of thought here, compete for how you do it.
>
> Either assumes the cut will be as deep as the spindle has power to do as that 
> removes the unwanted material with fewer miles on the cutting edge.
>   
One other thing is the direction of cut.  If the material is fed against 
the direction of the cutting
edge, noramlly called "conventional milling", the cutter enters the 
material by scraping along
the just-cut material until pressure builds enough for it to punch 
through.  This scraping increases
wear.  The opposite is when the material is fed WITH the cutting edge, 
there the cutting tooth
punches hard into the uncut material, and takes a slice that slowly 
decreases in thickness.
This is called "climb milling".
This mode produces a lot less wear on the cutter, but it requires a 
"tight" machine, as this direction
of feed has the cutter pulling the work, and machine table, toward it!  
If you have a lot of backlash
in worn Acme leadscrews, this direction can cause the work to jump into 
the cutter, wrecking parts
and breaking cutters.  But, on a machine with tight screws, especially 
ballscrews, the results, in
terms of surface finish and cutter life will be quite significant.

Jon

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