2009/9/29 Kirk Wallace <[email protected]>:

> I still think your threading problem is due to the Z acceleration issue.
> You may try cutting an air thread that is as long as your Z axis will
> allow. If your thread wanders the same across the thread then I would
> look into your encoder more. If the wander settles to a perfect sync to
> your spindle, then look at the accel problem.

As always, it is more complicated than this...

G61.1 helps, but only if I turn down my max accel rate, otherwise it
drives the stepper too fast and it stalls. It is not a complete
solution, either.

I almost managed to cut (another) thread in my component (on the basis
that only I will ever use it, as long as there is one good thread it
will work)    by giving it 2" run-up and tweaking the spindle speed
for max stability, but it only takes one dodgy run, and it gouges,
stalls, and messes up utterly. And it did.
Sometimes is settles perfectly adequately, and sometimes it just goes wild.

There is clearly too much dither in the current encoder, I will make
another one.

It does look like more axis acceleration would help, but I have it
turned up to the point where I can't home, and it is still not
responsive enough.

I am slightly confused about the difference between MAXACCELL and
STEPGENMAXACCELL, does anyone know what does what? I found that with
G61.1, MAXACCELL = 300 and STEPGENMAXACELL = 1000 (!) I could almost
use it, but then it stalled the stepper mid cut...

I am pretty much convinced that if I could get to the controller
parameters that handle the synch between spindle and axis I could tune
it to work with my current max accell. It isn't like the machine is
horribly sluggish, 300mm/s/s is enough to get up to top speed (and
twice the speed needed for threading) in 1mm.

-- 
atp

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