On Tue, 2009-10-06 at 09:47 -0400, Gene Heskett wrote:
> On Tuesday 06 October 2009, Ian W. Wright wrote:
> >HI,
> >
> >I'm in the process of building a second little mill - this
> >time a stepper-driven gantry type and I'm wondering what the
> >pros and cons might be of different driver locations. On the
> >first mill I had all the controls in a big box under the
> >bench with heavy wires going to each motor but I'm wondering
> >now whether any advantage might be gained in this project by
> >positioning the driver cards adjacent to each motor. This
> >would shorten the cables carrying power to the motor but
> >would mean carrying signal cables from the parallel port
> >around the machine together with DC power wires to each
> >card. One reason for considering this is that, on my
> >previous machine, I had a problem with the Z-axis stepper
> >picking up interference from brushed spindle motors and so I
> >had to change to a 'universal' AC motor drive for the
> >spindle which was heavy and limited in speed. I tried
> >various methods of screening the Z-axis motor leads and put
> >ferrite beads over them but nothing seemed to work. As I'd
> >like to use a high speed spindle based on a DC motor on this
> >mill, I wondered if it might be easier to shield the
> >'signal-in' wires rather than the power wires to the motor.
> >Any thoughts?
> >
> >Ian
> 
> I may sound like a broken record Ian, but the 'star' grounding configuration, 
> and running all signal and motor drive circuits through a cable similar to 
> Belden "Star-Quad" with all the shielding for even the motors output drive 
> tied to the central point of this star, where the central point where it all 
> comes together is at the common point.  The cumputers ground line from the 
> parport, and the minus rail of the motor power psu are all connected, 
> possibly to a single long bolt, or in my case I ran a handy piece of 12 gauge 
> bare copper that goes from the motor - terminal on the xylotex, around to the 
> side of the box I made for the xylotex board, so that the shields of the 
> motor cables were tied to it.  My motor cables are about 6 feet long, and the 
> shields stop short of the motor, no connection on that end.  The machines 
> ground is also connected there via a rather circuitous route going through 
> the spindle motors power cable, the one cable that is not shielded, via the 
> PMDX-106 and the interconnecting cable back to the breakout strip on the 
> xylotex.
> 
> I have not had any noise problems.
> 
> Belden's search facilities can be confusing.
> 
> Another supplier might be Canare
> <http://www.canare.com/UploadedDocuments/Cat11_p35.pdf>
> 
I've been known go to Home Depot and buy a Cutler-Hammer neutral bar;
and tie everything to that. Seems to work. 

Dave


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