On Friday, July 30, 2010 10:30:29 pm Jon Elson did opine:

> Don Stanley wrote:
> > On Thu, Jul 29, 2010 at 1:17 AM, Jon Elson <[email protected]> 
wrote:
> > > that is a common-mode choke,
> > 
> > I understand common-mode in cabling and assume the same principal but
> > not sure of all this means.
> > 
> > >    and there the main motor currents all cancel out,
> > 
> > This is a ?? for me.
> 
> OK, if all three phase wires enter the core window in the same
> direction, then any motor current is supposed to flow in one wire and
> return through one or two of the others.  Therefore, the net flux in the
> core MUST be zero, as the sum of currents in all three wires has to be
> zero.

While true, sort of, what that does do is a great job of blocking 
'longitudinal' noise at the higher frequencies, making the shops background 
radio work again. :)

> > so laminated cores should be fine.

At the lower frequencies.  I would still prefer one of Arnolds higher 
magnetics toroids for that myself.
 
> > My question is, "in what circumstance would it not work",
> > so I can avoid that in the future.

The common 'E' frame stampings of grain oriented silicon steel are pretty 
good below half a kilohertz, but a properly chosen toroid will still be 
actively working at gigahertz frequencies.  It will usually take less wire 
on the stamped steel stacks to get the inductance wanted.
 
> Well, putting a laminated core on a single phase wire would subject it
> to the full PWM frequency spectrum of the VFD, as the VFD puts out 340 V
> square waves of varying pulse width at some high frequency of several
> KHz.  Core losses are roughly proportional to frequency.  So, core
> laminations that are fine at 60 Hz will heat up 100 times more at 6
> KHz!  It will not be quite that bad as the higher frequency causes less
> peak magnetization, but it will still be a dramatic increase.

Yes.  This is why all the switch mode power supplies on the planet use 
ferrite toroid or cast E frame Ferrite cores.  The cast/molded E frame, 
with its matching cap bar, give the designer yet another variable to play 
with, because the air gap between the two parts can be adjusted with a 
taped on film to help prevent core saturation, something that must be 
guarded against else the circuit self destructs.
 
> Jon

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
The young lady had an unusual list,
Linked in part to a structural weakness.
She set no preconditions.

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