A common-mode choke is designed to act on the
effect of the net current that flows through all of 
the lines at the same time. This is opposite of the
differential receivers that try to ignore the voltages
that arrive "common mode" from a cable.

The major reason to use a common mode choke on 
the output of a VFD is because, the VFD output
is PWM modulated which causes large voltage swings
even when not much motor current is needed. These
swings will produce high frequency current spikes due
to capacitive   coupling between the motor windings
to each other and to the metal used for magnetic
poles in the motor. A choke is an inductor, and thus
tries to inhibit high frequency current spikes.

Inductors suffer from a problem called magnetic
saturation. The core material can only support so
much magnetic field. Once the current is great
enough to cause saturation, the apparent inductance
drops dramatically and the filtering effect is reduced.
Because motors consume large amounts of current,
large magnetic cores would be needed to support
these large currents if three individual chokes were
used on the 3 phase lines. Common mode chokes take
advantage of the nature of the 3 phase power
waveform. If you sum the currents in the 3 phases,
the net result is zero, assuming no leakage and
ignoring the effects of capacitance. Therefore, if
you build the choke so that the current in the three
phases is adding field strength into the same magnetic
circuit in the core, the net field is zero and a smaller
inductor can be used. The 3 phase power is effectively
differential and causes no net field. Now the inductance
only has to deal with the current spikes caused by
the PWM voltage waveforms exciting the capacitive
coupling and a smaller magnetic core can be used.

Regards,
Steve Stallings


> -----Original Message-----
> From: Don Stanley [mailto:[email protected]] 
> Sent: Friday, July 30, 2010 3:20 PM
> To: Enhanced Machine Controller (EMC)
> Subject: Re: [Emc-users] Quieting The Variable Frequency 
> Drive (VFD) Noise.How To.
> 
> On Thu, Jul 29, 2010 at 1:17 AM, Jon Elson 
> <[email protected]> wrote:
> 
> Hi Jon;
> My 3 phase experience is mostly practical with a basic 
> knowledge of the principles.  I think you are saying much 
> more than I am getting in the following statements. I will 
> say what I think I am getting for each and where there is 
> more could you please elaborate?
> 
> 
> > If the windings for each phase run parallel,
> 
> Three cores in a row sharing the ends. The coils are 
> advertised as patented bobbin windings.
> 
> that is a common-mode choke,
> >
> I understand common-mode in cabling and assume the same 
> principal but not sure of all this means.
> 
>     and there the main motor currents all cancel out, This is 
> a ?? for me.
> 
> so laminated cores should be fine.
> >
> My question is, "in what circumstance would it not work", so 
> I can avoid that in the future.
> 
> When I teach technical classes my first statement is "the 
> only stupid question is the one you never ask".
> I know this is not a class but you have knowledge I am lacking.
> Jon, I hope this is not a bother.
> 
>     Many Thanks
>         Don (Details)
> 
> 
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