I frequent a site that has a couple members that have done/are doing some work with laser diodes, letsmakerobots.com. Both Dan M and TinHead are or have done some work. TinHead is making use of a half or one watt diode to get some results. Dan M posted a blog about using laser diodes and not to be tooting anyone's horn, but, he is a VERY intelligent guy and knows what he is talking about. I would suggest looking at http://letsmakerobots.com/node/27358 and http://letsmakerobots.com/node/28539 . I am not trying to advertise for the site just sharing what little knowledge I have.
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