On Sat, 14 Apr 2012, Kirk Wallace wrote:

> Date: Sat, 14 Apr 2012 14:45:40 -0700
> From: Kirk Wallace <kwall...@wallacecompany.com>
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <emc-users@lists.sourceforge.net>
> To: LinuxCNC Users List <emc-users@lists.sourceforge.net>
> Subject: [Emc-users] G540 Test Update
> 
> I set up Dan's G540 today and used it with three different ports. A
> motherboard port which worked okay, but showed a bit of a saw toothed
> wave form, so it seems the G540 pump input draws a fair amount of
> capacitive load compared to the pin 16 output source capability.
>
> I then used a Rosewill dual port PCI card with a Moschip 9815 on it.
> http://www.datasheetarchive.com/indexdl/Datasheet-082/DASF0042609.pdf
>
> I got a pump signal out of it but the the ON voltage didn't get much
> above one volt. Switching from SPP to EPP didn't make any difference.
>
> I then used a Startech dual port PCI card (bottom of page):
> http://wiki.linuxcnc.org/cgi-bin/wiki.pl?Startech
>
> and got the pump to work in EPP but not SPP, which was expected.
>
> Using a 1k Ohm pull up to +5V on the Rosewill card got the G540 to show
> a green LED, but the wave form was similar to the non pull-up wave (OFF
> = 0v, ON = 1V) but with an upward ramp during the ON time that got into
> the 2 Volt range. There was no change between SPP and EPP. A 660 Ohm
> resistor pulled the ramp up higher, but 5V / 660 Ohms = 7.5 mA and is
> starting to get into an amp range that could get interesting for pin 16.
>
> With my current bench setup, I need three hands to get a wave form on
> the oscilloscope and take a picture, so I'll need to upgrade my setup in
> order to post the wave forms. I hope to do that soon.
>
> What comes to mind from my first test is that the Roswill may never work
> with the G540 without an external pull-up. These 9815 based cards are by
> far the most popular, so either Mach3 people are not using PCI cards
> with the G540, or Mach3 is doing something other than setting EPP mode?
>
> I found that Stepconfig worked well for setting up the pump. There is a
> G540 short cut button that seems to enter the signal timing and some
> other settings, but I needed to change a few pin assignments. Stepconfig
> sets up the pump to come on when LinuxCNC is out of E-stop. I don't see
> a problem with this, but if needed, it's easy to change the
> configuration files to get full time pump regardless of e-stop status.
>
> -- 
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/index.html
> California, USA
>
>
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This does show the the G540 charge pump circuit needs a re-design. Theres 
really no reason it should not "just work" with _any_ parallel port in any 
mode.

(if you look at the various Mach forums, a lot of people just gave up and 
turned the charge pump off)

Peter Wallace
Mesa Electronics


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Boundary is the first to Know...and Tell You.
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