On Monday, June 04, 2012 02:01:32 AM Jon Elson did opine:

> gene heskett wrote:
> > On Sunday, June 03, 2012 03:06:54 PM dave did opine:
> >> Any chance of collimating the LED's by putting a slit in front of
> >> them?
> > 
> > Placing the slit would be an exercise in precision I haven't mastered.
> 
> I got a nearly lifetime supply of beam-break sensors out of scrapped
> floppy drives.
> The ones for track zero sensing had slits molded into the plastic and
> would be
> good for this.  If you have any scrap floppy drives around you might
> check for
> suitable sensors.
> 
> Jon

Well, after last nights playing with a new 50 cycle disk, I have a lashup 
that works.  I put another 1k pot in series with each led, which allows me 
to get to 50% duty cycle required, and was able to get it working better in 
mode 0 than the 39 cycle disk worked in mode 1.

But, I stand by my comments in last nights message about the encoder 
module.  It is extremely sensitive to this bit of timing variation caused 
by a nominally 5 thou non concentricity in the way it is mounted (I believe 
because the center hole in the disk is slightly undersized, forcing one 
side of the hole to be pulled into the threads valley) both in duty cycle 
AND quadrature accuracy else the encoder.N.velocity output contains noise 
that at best is +- 50% of its average value despite the fact that even in 
the degraded state, it can still follow the spindle at 50 RPS!  I think I 
can improve it further yet with some mechanical adjustments that include 
marking its high point, and polishing out the central hole 3 or 4 thou on 
that side, then adding a layer or 2 of alu foil between it and the bearing 
nut to shim some of the about 10 thou wobble out of it.  Once that has been 
accurately done, I don't think the z drive will have nearly so ragged a 
drive tone in the G76 cycle.  But even noisy, the 39 cycle disk cut some 28 
tpi threads that were an excellent fit on a #209 nipple for one of my BP 
rifles.  Sharpening the single tooth tool properly is quite an exercise 
though.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
Cats, no less liquid than their shadows, offer no angles to the wind.

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