On Fri, Jul 26, 2013, at 07:21 PM, andy pugh wrote:
> On 26 July 2013 23:57, Jack Coats <j...@coats.org> wrote:
> >  It is similar to http://www.cadcamcadcam.com/toolchanger.aspx
> > designed for the sherline.
> 
> But the tools need to live inside the work envelope. I was wondering
> about only having two tools in the work envelope and using the axes
> and spindle to move the carousel or chain.
> 
> I am not saying it is a good idea, just that it is _an_ idea.

I like out of the box thinking.

> I already have the power drawbar (that I am particularly proud of :-)
> 

Can your spindle drive orient the spindle?  Probably required if the
spindle taper is one of those with driving keys, otherwise not needed.

If you have the kind of well-controlled spindle drive needed to orient
the spindle, then maybe you can use spindle rotation to drive the
tool carousel or tool chain.  It could be much faster than using axis
motion to do it one tool at a time.

I can imagine a rubber ring (like a small tire) on the spindle, that can
be brought into contact with the side of the carousel.  You'd need an
encoder on the carousel.

Or a shaft near the tool change location, connected to the carousel
with a chain or toothed belt.  Choose the sprockets/pulleys such that 
one turn of the shaft advances the carousel by one tool slot.  If your
spindle has driving keys, the top end of the shaft could have mating
slots, and you just come straight down at the shaft.

That last one might be easiest to implement using a tool chain.
The chain would require a driving sprocket anyway, and it probably
wouldn't be too hard to have one revolution of the drive sprocket
index it by one tool location.  And the sprocket axis is likely to be
near the tool change position.

Or if your spindle drive isn't that precise, and/or you don't have
drive keys, use a much higher reduction ratio.  For example, a 
small worm drive, such that it takes a few dozen to a few 
hundred revs of the input shaft to advance the carousel by one
tool.  That doesn't  require as much precision at the spindle, 
but it would require an encoder or sensors of some sort on 
the carousel.

For the high reduction version, the connection to the spindle could
be a flat disk facing up, with a sheet of rubber a few mm thick on
top.  Press the spindle end down on the rubber to spin it.

Taking it a bit further - make the disk spring loaded upward.  
Surround it with a stationary ring, such that when idle, the
spring pushes the outer rim of the rubber disk against the
bottom of the ring, and it acts as a brake.  The spindle pushes
down on the center of the rubber disk (thru the hole in the 
center of the ring) to disengage the brake, then spins as
needed.  Pulling the spindle up could stop it very quickly
even if the spindle itself can't stop fast.

-- 
  John Kasunich
  jmkasun...@fastmail.fm

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