On Wednesday 11 December 2013 21:00:21 Leonardo Marsaglia did opine:

> 2013/12/11 Gene Heskett <ghesk...@wdtv.com>
> 
> > Huge yabut there.  Co$t...  The precision of the ball screw apparently
> > isn't needed, and keeping it clean for long life could be a problem,
> > particularly when the nylon nut can be replaced several times during
> > overnight maintenance for 2% of the cost of the ball screw and nut
> > that size.  Assuming reasonably clean screws, and a heat formed
> > acetal/delrin nut I'd think screw/nut life would be quite reasonable
> > and its lower friction compared to nylon, a win-win.  And heat molded
> > acetel can have backlash under .001".  Just shield it if you can from
> > the induction heating.  External air coming it would lower it 100F or
> > more, doing wonders for any "cold flow" the constant weight might
> > induce.  So would gun drilling the screw and running room temp
> > recycled water through it if the screw gets too hot to touch.  Easy
> > if the nut is driven and the screw mounted rigidly.
> 
> Yes, it would cost a lot and as you said keeping it clean requires some
> kind of telescopical cover to be made. So that idea is not convenient.

Nor is buying them cheap, I looked at that for my lathe & came to the 
conclusion I can blow the screw clean if the wipers are in decent shape.

So my 16x5 Z screw is right out in front, naked as a baby.
 
> I wasn't familiar with delrin, I was checking now that you mentioned and
> I have some sellers near so I can ask and replace it in the near
> future. The nut and screw are almost 400 mm from the source of the heat
> and also the lobes being heated are not big enough to radiate heat to
> the screw or nut, so that's not a problem as I see it.
> 
> Is this material easy to machine? When you're talking about heat molded
> I assume is the way they make the long bars which they fraction later.

Best I can do on that is furnish an interesting howto link:

<http://bbs.homeshopmachinist.net/threads/43645-Making-Acetal-leadscrew-nuts-the-easy-way>

Which pretty well explains the how to.  Cutting tool wise, since tool steel 
can be made much sharper than carbide inserts, well tuned up tool steel 
should work for that.

I have obtained a 1" round bar of it about a foot long, suitable for making 
some new nuts for my toy milling machine, but tearing up a knee the 
last of September has buried my round tuit now till warmer weather & a healed 
up knee. Possibly to be delayed by getting a herniated disc fixed too.
There are times in my 79 trips around this star, when I have not been 
kind to my back & now its haunting me day & night.

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

Schlattwhapper, n.:
        The window shade that allows itself to be pulled down,
        hesitates for a second, then snaps up in your face.
                -- Rich Hall, "Sniglets"
A pen in the hand of this president is far more
dangerous than 200 million guns in the hands of
         law-abiding citizens.

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