Thinking of thick wire, I do have some as yet unscanned pictures of
(Lucas) starter motor winding machines.

Dave Caroline

On 19/09/2014, Kirk Wallace <kwall...@wallacecompany.com> wrote:
> On 09/19/2014 09:11 AM, Dave Caroline wrote:
>> I dont think it is much worse than any other, you just join the groups
>> of coils together differently.
>>
>> Often the coils are wound off the rotor/stator and then mounted and
>> varnished to keep steady.
>>
>> Reverse engineer (unwind) one to see how they did it.
>>
>>
>> Dave Caroline
>>
>> On 19/09/2014, David Armstrong <cncbas...@gmail.com> wrote:
>>> Guys,
>>> iv'e been asked to come up with a coil winder for rc brushless motors
>>> has anyone done such a winder , specific to rc brushless ,as these are 3
>>> phases
>>> i fear it could get complicated
>>>
>>> Dave
>
> The RC motors I'm familiar with use a few turns of very thick wire and
> would be a bear to wind mechanically. There may be a way to wind a coil
> off the core then install it to the stator leg, but this not ideal.
> Maybe form C shapes and weld them into a coil after they are installed?
>
>
> --
> Kirk Wallace
> http://www.wallacecompany.com/machine_shop/
> http://www.wallacecompany.com/E45/
>
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