A little off topic, but I figured this would be the best place to ask,

On one of our turning centers using Linuxcnc, the operator was 
complaining of a poor finish on the bores of the parts we were making. 
After a lengthy investigation, I saw that while the Z axis was in motion 
at low speeds ( the cutting speed range 0-10 IPM ), the motor 
shaft/coupling/ball screw is, for lack of a better word, ratcheting 
while revolving. I started checking the servo motor, its is a 7.5 KW DC 
servo made by Inland, from back in the late 70's. I checked the brushes, 
not too badly worn, made sure they moved freely, blew out all the carbon 
dust, and checked my resolver, which is mounted inside the servo. 
Nothing really sticks outs as being an issue. I watched the position 
command, and resolver position feedback, and you can see that the 
command is a nice linear line on the scope, but the feedback is choppy, 
matching what I see in the motor shaft. It's not severe enough to break 
things, or even hear it while in motion, but bad enough that the finish 
is not acceptable.

Any thoughts/ pointers as to what may be causing this?

-- 

Thanks


Rick Lair
Superior Roll & Turning LLC
399 East Center Street
Petersburg MI, 49270
PH: 734-279-1831
FAX: 734-279-1166
www.superiorroll.com


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