Have you considered putting the vacuum outside?

Dave

On 11/30/2015 11:31 AM, Gene Heskett wrote:
> Greetings all;
>
> Todays story from West (by God) Virginia.
>
> I have an Oneida Dust Deputy on the table saw, bolted to the side of a 16
> gallon shop vac.  It works very well, with filters in the shop-vac
> lasting a year or so because 99.9% of the dust goes into the 5 gallon
> bucket under the Deputy, with the main vac not even getting enough to
> cover the bottom in a long time.
>
> But its both ex$pen$ive, and bulky, always in the way.  Way too big to
> try and move it to my new mill.
>
> So, since I already had a bucket-max, (Shop-Vac product) which is a vac
> motor mounted in a 5 gallon buckets lid, and had been using it for a
> sucker on an R.O. hand sander with limited success, limited by the life
> of a $15 to $30 filter.
>
> So I thought I'd see just how efficient a cylindrical cyclone might work.
>
> At Lowes, a section of 4" sewer pipe, a floor flange, a 4" to 2" adaptor,
> some 2 to 1.5 adaptors were bought.  Sawed off about a foot of 4",
> clamped in on the mills table and milled the OD of a 1.5" white plastic
> pipe into it, about 4" from one end so that its outer wall matched the
> side of the 4", a tangent entry, glued the floor flange to it, screwed
> that to the middle of a bucket lid, then cut out the lid to the inner
> diameter of the flange.  Then solvent glued a section of the 1.5" into
> the side of the 4", leaving enough length to reach the wall and a 1.5"
> riser pipe up to the level of the top of the machine where an elbow and
> short 1.5 nipple connected to a radiator hose for flexability, which
> jumpers to some more plastic pipe bolted to the side of the machine
> head. Suitable pieces get it to the vicinity of the tool.
>
> On top of the 4", the 4 to 2 adaptor was glued on and a 2 to 1.5 was
> bored out on the lathe so the 1.5" could be driven on in and its bottom
> end placed about 3" below the side pipes entry all for a tight friction
> fit.  This was then connected to the bucket-max, machineing stuff on the
> lathe as required, with a couple elbows and a horizontal run so the
> buckets could sit side by side on the floor. Very little of it is glued
> so it can be popped apart for bucket dumping etc.  And it all sits under
> the left end of the machines table and out of traffic.
>
> Its now been collecting at least 99% of the machining dust, and the
> buttons I'm making, plus the majority of the dust and finger cutouts
> from the last few box parts machined.  The filter in the bucket-max is
> still pretty clean after 3 weeks use, with almost nothing in its bucket.
> The bucket under this contraption now has about 2.5" of debris in it.
>
> The floor around the mill is staying pretty clean too, so I'd have to say
> its a resounding success at "dust control".  Biggest problem is the
> noise, I can't hear the phone when its running. The bucket-max needs an
> exhaust muffler.  But it didn't cost me $200 to buy set it up so it
> starts and stops with the saw either.
>
> I could post a couple pix if anyone wants to copy it.
>
> Suggested muffler designs appreciated, it is noisy.
>
> Not setup ATM, I do have an interface rigged so that the M8-M9 commands
> can start/stop the vacuum. But that got removed when that big jig was
> removed after that part of the work for 3 of these was all done.
>
> Cheers, Gene Heskett

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