On Monday 30 November 2015 22:48:23 Steve Traugott wrote:

> For a muffler, loosely stuff some random open-cell foam rubber scraps
> into a 5-gallon bucket.  Attach an outlet hose to the vacuum and stick
> the other end into your bucket full of foam rubber.  Works
> surprisingly well relative to the time invested.
>
> In the case of the bucket max, it also might work to invert the
> muffler bucket upside down on top of it, cutting a hole in the bottom
> for outlet air and in the side for inlet hose and cord.  That would
> kill the noise from the motor itself as well as from the exhaust air.

I'd have some concern about the heat rise of its motor if it was that 
confined.  One 3 button run is about 13-17 minutes of runtime with the 
limited feed speeds, although I've found the 1/16" mill, plowing 10 to 
12 thou deep, can be safely moved at 18 ipm IF the vacuum is keeping the 
cutout groove its making clean.  As for hooking the outlet to a couple 
of 90 sweeps and sticking it back into a bucket full of foam, I don't 
think there is room on the floor for the 3rd bucket.  But I have an oval 
wire basket from a defunct paper shredder that might fit, as would one 
of those yellow plastic 2 gallon trash cans.  I'll check that out 
tomorrow, er, ah later today.

I was surprised to see they sell a plastic muffler for about $13, but its 
only a 5 db reduction, and it could stand to be 15 to 20 to adequately 
quiet it.  A 7/16" OSB box, sized to fit the space, and stuffed full of 
open cell foam might work. IIRC theres a small roll of rug under-layment 
in the basement that might be just the ticket except its closed cell.  
Or I could live with it, I've only about 40 or 50 more buttons to make.  
But the vacuum use has made it possible to speed things up from 4 ipm 
and a blast from an air hose about 2x a pass over the loop to clean out 
the groove, to 18 ipm with the vacuum running, so its definitely worth 
it.

Thanks Steve.

[...]

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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