On Sunday 21 February 2016 15:43:40 Florian Rist wrote:

> Hi Gene,
> making the tool sounds feasible, but I have a last link:
>
> http://www.amanatool.com/products/router-bits/profiling-router-bits/co
>rner-beading-router-bits.html
>
> http://www.amanatool.com/products/router-bits/profiling-router-bits/bu
>llnose-router-bits.html

If I was standing in front of the display case, I might be able to pick 
out something useful.  But I am likely north of 100 miles one way to 
such a display, everything in these here parts is Skil & unless you want 
to polish the leading faces to flatten and sharpen the edges, junk that 
will just burn the wood at any routers speed. Suitably sharpened, they 
work well, fully capable of removing wood in .001" or thinner slices, 
the dust just hangs in the air, and its ready for varnish without any 
further finishing.  And they stay sharp for yonks but one must be 
willing to do a proper sharpening. 

In any event, my mill is now removing another piece of pie from the other 
end of the bar to help balance it.  At about 3x the feed rates for the 
first one.  But I've another problem squawking at me, bearings in the 
heads back gear shafting are sounding like they are eating the bearing 
cages, and the whole head casting is running almost 40F above room 
temps.

%$#@ bearings I looked up, same family of bearings used in roller skate 
wheels, I can get them for $4.50 a sleeve of 10 from vxd!

Now, if someone can tell me if the speed output from these vfd's is motor 
actual speed, or the frequency feeding the motor, which isn't likely the 
same. 3 phase motors, but they do have a slip angle unless the armature 
is a very strong magnet so it stays locked, which is a  roundabout way 
of saying I cannot do rigid tapping, and I consider that a must have 
function.

Otherwise I would have already ordered an empty head casting and machined 
it to carry this motor in place of the spindle cartridge.

So its looking like the only way I can use it is to remove the existing 
chuck, put an identical drive gear on its shaft, and put it exactly 
where that 1 horse is now, and replace ALL the bearings in the head with 
the highest quality higher speed rated bearings.  Or find a belt drive 
kit for it, but the pix I've seen will use the space I am using for the 
spindle encoder now.

Moral of the story is that I got eaxctly what I paid for.

Thanks Florian.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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