On Saturday 20 February 2016 12:21:36 Chris Albertson wrote:

> > No, ball is the inverse of the shape I need, see
>
> Just curious,  I thought there was a theory that ANYTHING could be
> milled with a ball mill with just two  restrictions
> 1) the radius of the ball limits the minimum radius you can cut
> 2) with only 3 axis you can not cut an overhang design.
>
> So in theory you can round over a corner with a ball mill on a CNC
> machine but you's need a special round over bit on a one-axils router

This is also true, but facing it up so the curve junction describes a 
straight line along the Y axis, carving that curve once would be quick 
enough, but the multiple passes, following an arc about 10 thou at a 
time with a ballnose, or even a 3/4" core box cutter (faster edges going 
by=cleaner cuts), to get the final curved edge would indeed be a time 
consuming project. For a onsie, yes, for 36 of them, not practical.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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