With involute tooth shape the transmitted velocity should be nearly
perfect.  I think the problem might be the small size of the 12 tooth
gear.  The minimum size gear for mod 1 20 degree should be kept to 13.
With 12 teeth you must loose some of the involute at the bottom on the
tooth.

I think for 10:1 reduction you might think about a compound gear or an
idler. and do in in two steps of 2:1 and 5:1.   Or use at least at a
minimum use a 13:130 gear combo.  12:120 is to small.   Have you got the
centers at exactly half the PD of each gear?


On Wed, Mar 2, 2016 at 6:52 AM, Tomaz T. <[email protected]> wrote:

> I'm working on design and analysis of spur gear transmission with the help
> of Solidworks. What I need to do is 10:1 transmission ratio, using module 1
> size spur gears.
> Here is what I simulated in SW:
> - 12 teeth spur gear generated from SW toolbox- 120 teeth spur gear
> generated from SW toolbox- 10RPM motor applied to smaller spur gear- 1Nm
> force applied to bigger spur gear (simulating some constant friction in
> opposite direction of rotation)
> Image: https://www.dropbox.com/s/r13c84ob2ov7dvh/Gearing_1.jpg?dl=0
> After running simulation and plot graph of angular velocities, reading is
> this (blue line is bigger spur):
> Image: https://www.dropbox.com/s/j59pc4cbss3ldhj/Graph_1.jpg?dl=0
>
> Is this normal that transmitted velocity isn't linear anymore, or is there
> something wrong with analysis or maybe SW generated spur gears are not
> suitable?
>
>
>
>
>
>
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-- 

Chris Albertson
Redondo Beach, California
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