On Saturday 24 September 2016 04:04:22 john mcintyre wrote:

> Good Day All,
> Problems with machining sticky material.
> I find wd40 or crc penetrating fluid in the pressure pack and use the
> fine tube nozzle to direct the spray right onto the cutting tip .
> This is good for all sticky materials as it stops the material (soft
> aluminium)   building  up on the cutting edge. The cutting edge is
> usually HSS with at least 15 degrees clearance on the cutting edges,
> the cutting  edges have been honed with a fine all oil stone. When
> fitting a boss to a hub, as long as the boss and the hub are the same
> material (same expansion rate) Machine the boss and hub to a firm
> slide fit ( stops misalignment in assemble) then use Loctite 680  or
> similar. prep spay both surfaces with activater  let dry , then  apply
> Loctite  and assemble ( do not waste time in assembly) And if this is
> not enough scotch key them also (belt and braces job)

I thought of that too, making a fit I could spray with activator, tap 
together with a wooden pad for cushion, test the assembled fit, and draw 
a line of green threadlocker at the joint. I've put a seating ledge 
about 20 thou high and it should be in a usable alignment state if 
driven to that ledge. A side advantage is that should it need to be 
taken apart, a soaking at 450F in a toaster oven should allow it to be 
disassembled.  The torque value at that diameter should never disturb 
it, if threadlocker green is soaked into the joint.  So thats what I am 
going to do this morning, boring it another .5mm, test for fit, 
another .05 mm etc. After I freshen the tools edge.  I could hear it 
skidding some yesterday on the backout move. Ultra cheap brazed carbide 
tools, $19/kit of 12 over a decade ago. Had to freshen the edges just to 
cut warm butter. :(

Thanks John.

[...]

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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