On 09/24/2016 03:04 AM, john mcintyre wrote:
> Good Day All,
> Problems with machining sticky material.
> I find wd40 or crc penetrating fluid in the pressure pack and use the fine 
> tube nozzle to direct the
> spray right onto the cutting tip .
> This is good for all sticky materials as it stops the material (soft 
> aluminium)   building  up on the cutting edge.
>
The best fix for this is to keep the tool moving along the 
workpiece.  Don't take a deep cut slowly, take a light cut 
and keep the feed rate up.  This prevents localized heating 
of the workpiece material.  Also, I don't use any plain HSS 
tools, I use M42 or higher Cobalt HSS, which keeps a sharp 
edge MUCH longer.  For the small stuff, I use 1/8" solid 
carbide end mills, these work really great.

Jon

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