Thanks Gene
Is this something that I can correct in the settings? Its my first machine
build so my learning curve is very very steep.
Thanks in advance.

On 29 Aug 2017 12:13, "Gene Heskett" <ghesk...@shentel.net> wrote:

> On Monday 28 August 2017 16:25:06 Johann Beukes wrote:
>
> > Ok guys
> > Here's some more info on my problem.
> > I am very new to cnc so bare with me.
> > For example: Let say I want to cut a 10mm OD. The first part will be
> > spot on. The second will be 15 microns under and the third will be 15
> > microns over and so it fluctuates with no definate repeatablility.
> > I have checked the x axis and my backlash is only 5 microns so the
> > mechanical side is ruled out.
> >
> > Here are some perameters from the .ini file
> > Dirsetup is 2500
> > Dirhold is 2500
> > Steplen 5000
> > Stepspace 5000
> > Stepscale -322 on a 2.5mm ballscrew.
> > Using a leadshine D808 drive.
>
> I am having some mental headscratching with these figures.  I looked that
> drive up, and its one of the newer servo-steppers with a 1000 line
> encoder in the motor for feedback.  That statement leaves some ambiguity
> because a 1000 slot encoder would be, to a quadrature circuit, 4000
> edges per revolution. So is it a 250 line, giving 1000 edges or a 1000
> line, giving 4000 edges?
>
> >
> > I have been battling with this for 8 weeks with no success.
> >
> > Any help from you will be appreciated.
> >
> > Awaiting your responce.
> >
> > Best regards.
> >
> > Johann Beukes
> >
> > On 28 Aug 2017 14:47, "Gene Heskett" <ghesk...@shentel.net> wrote:
> >
> > On Monday 28 August 2017 07:52:14 jeremy youngs wrote:
> > > My 860 drives gave me a very hard time early on.only much sifting
> > > through the Chenglish did I realize the drive steps on the rise and
> > > fall. Requiring 1/2 the steps calculated.
> >
> > I have not found that to be the case here with a 'DM'860. Odd indeed.
> > The only comment I'd make is that the microstep current mapping is
> > somewhat less than ideal.  It might be enlightening to put a scope
> > probe on the supply lines? Perhaps its ringing with the changes in
> > current draw?  Just a SWAG mind you.
> >
> > > On Aug 27, 2017 11:12 PM, "Johann Beukes" <beukes1...@gmail.com>
> wrote:
> > > > Hi guys
> > > > I am struggeling alot with my lathe X axis. The machine does not
> > > > hold size at all. I am using The Leadshine ESM-22430 motor and the
> > > > DS808 drive. The Dirsetup is set at 2500, Dirhold 2500, Steplen
> > > > 5000, Stepspace 5000 and stepscale at -322. The ballscrew has a
> > > > 2.5mm pitch and the steps per rev are set at 800.
>
> Which since the motor is a 1.8 degree per full step unless its a 3 phase,
> is equ to a /4 setting in the driver, in which case it would be 320
> steps per millimeter, not 322. The source of some of my head scratching
> since I am assuming the machine unit is a millimeter.
>
> Personally I'd like to see the microstepping at a higher resolution than
> the encoder, or the steps per rev at /8 or even /16 if that did not
> exceed the input bandwidth which at the G0 speed which the pdf said was
> 200 kilohertz. But your 5 on 5 off step times are restricting you to 100
> kilohertz. Converted back to MAXVEL, thats 312.5 rpms at the motor,
> times the 2.5 of the screw=781.25mm/m, which if my math is correct, is
> marching along at a good speed for an x drive.
>
> Can you access the driver and see/adjust the deadband and backlash
> settings?
>
> Do you have a heater or AC source directly on the machine that could
> effect its temperature on the same time scale as making the part? Even
> coolant temps ought to be checked if coolant is used.
>
> Grasping at straws here for lack of info. Its even possible that you are
> the first to use one of these integrated drives, and that the rest of us
> can learn a bit about the care and feeding of this newer tech.
>
> There is, in the <wiki.linuxcnc.org> some data where one or two of the
> guys put an encoder on a stepper and incorporated that into the control
> loop, and there might be some clues in those case stories.  Might be
> worth the time to read them if you have not yet.
>
> > > > Can anybody please give me some advice?
> > > > Thanks
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> > Cheers, Gene Heskett
> > --
> > "There are four boxes to be used in defense of liberty:
> >  soap, ballot, jury, and ammo. Please use in that order."
> > -Ed Howdershelt (Author)
> > Genes Web page <http://geneslinuxbox.net:6309/gene>
> >
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>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
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