I had a suspicion that the very long deceleration times might have exposed a 
bug in the software.  I doubt I’m exceeding soft limits, but I’ll run some more 
tests when I play with it next.

> On Jul 20, 2020, at 8:30 PM, Jon Elson <el...@pico-systems.com> wrote:
> 
> On 07/20/2020 07:04 PM, Gene Heskett wrote:
>> 
>> I think I'd drag out one of my 100+ MHZ scopes and look for noise of the
>> type one might get from lack of a single point ground.
> Right.  if the indexres test of the diagnostics shows the position resetting 
> multiple times/rev
> (may only happen when spindle drive is on) then there is noise on the Z.  The 
> A and B have digital filtering that only accepts valid state transitions of 
> the quadrature wave, that hides a lot of really nasty garbage that some 
> systems have.  There is no way to digital filter the index pulse, it is 
> edge-triggered, and a 10 ns pulse could trigger it.
> 
> But, noise on the index will only affect the place where the spindle sync 
> motion starts.  Once the spindle encoder senses an index pulse, then 
> everything is counted from there.  So, a noisy index pulse should NOT cause 
> the Z axis to behave as the videos show.  OHH, wait a minute!  One thing that 
> COULD cause this behavior is if the move exceeded the Z soft limits.  Z would 
> freeze at the most extended part, and then pull back when the spindle count 
> brought the position back within the soft limits.  That's exactly what it did 
> in the first video.
> 
> So, Matt should check what his Z soft limits are set to in the .ini file, and 
> then home the axis so
> it won't be exceeding the soft limits.
> 
> Having just spent about 3 weeks solving a ground loop issue on a PWM servo 
> system remotely, they
> can cause an amazing array of crazy symptoms.  Having the user shorten up all 
> the wiring fixed it.
> 
> Jon
> 
> 
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