36 hours - For this purpose I think we are good.

http://electronicsam.com/images/greenmachine/IMG_20210320_072206.jpg

Next I think a destructive torque test and then maybe some actual
cutting...  I need to finish the face plate first though.

On Fri, Mar 19, 2021 at 11:16 PM Chris Albertson <albertson.ch...@gmail.com>
wrote:

> If you wanted a more durable part, you can send the STL file out to a
> service that prints it in stainless steel.  You might change the design to
> reduce the bulk because they charge by the gram for the steel.
>
> SpaceX is printing pre-burner parts for their new Raptor engines.  If
> anything needs to be durable it is rocket engine parts.  I've read about
> turbine engine blade retainers being printed in Inconel too.   It is not so
> expensive if you think to reduce the weight of the parts.
>
> On Fri, Mar 19, 2021 at 5:10 PM Gregg Eshelman via Emc-users <
> emc-users@lists.sourceforge.net> wrote:
>
> > 3D printing fixtures to hold things you've 3D printed can be done the
> same
> > way. Put two cubes side by side with a bit of gap between. Position the
> > object at the divide so that it's half embedded in each cube, with no
> > undercuts. Subtract the object from both cubes. Print the cubes and you
> > have blocks to clamp in a vise to hold the object for more operations
> like
> > drilling, tapping, pressing in threaded inserts etc.
> >
> >
> >     On Friday, March 19, 2021, 10:53:55 AM MDT, Chris Albertson <
> > albertson.ch...@gmail.com> wrote:
> >
> >  When I first saw this, my idea was to print the internal tooth gear
> > "backward" as a mold that makes up the central space in the aluminum
> > housing, then pour in an epoxy/glass composite paste.
> >
> > I've seen this done on other projects, the most complex is a prosthetic
> > hand I'm slowly working on.  The designer made the "finger bone" in 3D
> > printed plastic, then you put it inside a hollow 3D printed mold and pour
> > in polyurethane resin which "over-molds" the plastic core.  It makes a
> > very tough non-slip fingerpad.    Seeing this got me thinking about what
> I
> > call "hybrid design" what you combine 3D printing with metal and resin
> > casting.  It sounds complex but if you have a 3D CAD system and a printer
> > mold-making is nearly trivial, Use the part you want to make and subtract
> > that from the inside of a brick.
> > _______________________________________________
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> >
>
>
> --
>
> Chris Albertson
> Redondo Beach, California
>
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