I beg to differ with you Cor. Trying to "float" a LiFePO4 cell at
3.45V will definitely overcharge it! The absolute highest voltage a
LiFePO4 cell should be held at is 3.40V and 3.38V would be best.

On Thu, Feb 14, 2013 at 1:37 PM, Cor van de Water <[email protected]> wrote:
> I would definitely *not* lower the charging voltage
> because that simply means that your are running your car
> with an almost depleted battery....
> 3.45V float charge per cell sounds perfectly OK, be it a little low
> for the normal charging, but acceptable as a longer time float level.
> Then simply add a BMS that keeps each cell at no more than 3.45V
> and there should be no issues.
> (Since the charging current can be excessively large in SLI application,
> many Li-Ion 12V replacement batteries come without BMS.
> I say that is bad practice - you will have to either influence the
> alternator to deliver no more than the allowed voltage, or your
> battery should disconnect from the charging voltage if it gets too high
> and cell(s) go outside safe values.
>
> BTW, 4.2V sounds way too high for this chemistry.
>
> Cor van de Water
> Chief Scientist
> Proxim Wireless Corporation http://www.proxim.com
> Email: [email protected]    Private: http://www.cvandewater.com
> Skype: cor_van_de_water     XoIP: +31877841130
> Tel: +1 408 383 7626        Tel: +91 (040)23117400 x203
>
>
>
> -----Original Message-----
> From: [email protected] on behalf of Marcus Reddish
> Sent: Thu 2/14/2013 8:36 PM
> To: Electric Vehicle Discussion List
> Subject: Re: [EVDL] 12V LiFePO4 batteries
>
> Hello,
> There is one scenario I would guard against.  I used 4 Headway cells as the
> 12V aux battery in the 37 Jag.  It is hard to say whether my difficulties
> were specific to just Headway or apply to all lifepo4 cells.
>
> Here's what happened:  I charged each of the cells using a single charger
> and then hooked them in series.  After letting them settle I hooked up the
> 13.8V DC-DC.  Everything seemed ok at first, but after a while, the
> voltages would start to deviate.  By a LOT.  One cell would be 4.2V and
> another 2.5V.  YIKES!  I would re-balance the cells, re-connect, and the
> same thing would happen.  I replaced a few of the cells but it did not
> help.  Eventually one cell would only go to 2.5V even when on the charger
> and got quite HOT.  Since the charging voltage had to go somewhere, it went
> into heat.  This is your perfect fire scenario.
>
> Here is my theory.  The resting voltage of lithium is 3.333V BUT 13.8V / 4
> = 3.45V.  This means the cells are constantly under a state of charge past
> their resting point.  Tiny differences in resistance start to add up over
> hours and days.  This causes the cells to deviate wildly (this is just my
> theory).
>
> The solution (in my mind) could be two-fold.  1. Use a BMS to prevent
> over-voltage/under-voltage if the cells do start to deviate.  It should
> also alert you if your cells are out of whack.  2. A lower constant voltage
> of 13.3V would keep the cells out of the 'charge' zone and perhaps not
> 'drive' so much deviation.
>
> Since the 12V lithium cells on the market are made up of smaller cells, I
> would be wary of this scenario and inquire to the manufacturer what they
> have done to prevent this.
>
> Cheers,
> Marcus
>
> On Wed, Feb 13, 2013 at 7:17 PM, Bruce EVangel Parmenter <
> [email protected]> wrote:
>
>> After reading what Bill posted
>>
>> http://electric-vehicle-discussion-list.413529.n4.nabble.com/Boeing-787-battery-fire-caused-by-shorted-cell-tp4661251p4661254.html
>>
>> I wonder why any other type of Li-ion battery is sold?
>> It sounds like LiFePO4 is the only way to go, right?
>>
>> ...
>> Now I am curious. I personally have a need to replace a couple of 12V
>> group 24 deep cycle PbSO4 house batteries. These are not only used for
>> emergency 12VDC power for an .5 hour @1kW-load, but also start a small
>> 1kW genset.
>>
>> I have tried in the past two 6V traction batteries in series, but had to
>> put a 12V deep-cycle in series-parallel to be able to start the genset.
>>
>> *My question is why not use one 12VDC LiFePO4 battery. My small house
>> rack can handle one or two group 27, or 24 batteries.
>>
>> I was looking at
>>
>> http://www.ebay.com/itm/12V-40Ah-LiFePO4-Lithium-Prismatic-Battery-Pack-with-AC-Charger-LP500-/250996143478?pt=Laptop_Batteries&hash=item3a70893576
>>
>> This one comes with a compatible charger. I have seen these in the past,
>> but would like to know
>> -are there better ones to consider,
>>
>> -has anyone tried these.
>>
>> If I did find one,
>> - should I disconnect the 12VDC recharging leads from the genset as the
>> voltages will be wrong for LiFePO4, right?
>>
>> I request evdl members to post their ideas, corrections, or any other
>> thoughts on my questions.
>>
>>
>> {brucedp.150m.com}
>>
>> --
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>>                           or over the web
>>
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>
>
> --
> Marcus Reddish
>
> *North Valley Systems LLC*
> Stevensville, Montana
> 406-360-8628
> northvalleyev.com
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