Our friend Al K suggested some "Flip Pins' in response to Steve's query on VCF; 
they look interesting, $.09/pin:

https://www.evilmadscientist.com/2016/fliptronics-flip-pins/

m

----- Original Message ----- 
From: "RETRO Innovations" <go4re...@go4retro.com>
To: <m...@bitchin100.com>
Sent: Saturday, February 27, 2021 3:19 PM
Subject: Re: [M100] low profile pcb pins


> On 2/27/2021 12:20 PM, Mike Stein wrote:
>> Yeah, many people use those for this application and I even have some, 
>> both DIP and SIP, but the thickness of the pins on the ones I've been 
>> able to find is more than an IC leg and they don't fit well into 
>> machined pin sockets; are yours thin enough?
> 
> I feel they are. And, they fit into machine pin sockets.
> 
> I've used them in commercial products for 15 years, and no complaints, 
> even after folks reverted back to non machine pin ICs.
> 
> I don't think one has to be exactly as thin as an IC pin (they make IC 
> pins just thick enough to handle the force of pushing into a socket, no 
> more :-), but rather no larger than the expected width a leaf socket 
> expects.
> 
>>
>> And I don't use the component carriers as is; I extract the pins while 
>> watching a baseball game or some other mindless distraction and then 
>> insert them from the top through the pcb, trimming off the forks after 
>> soldering. Admittedly, I wouldn't want to do 100 pcbs in one sitting 
>> that way...
> 
> Yeah, I can see that as viable for very small batches, but I get ROM 
> adapters and such assembled in batches of 100 or 200 at a time. The 
> cost to handle it that way would be prohibitive to the hobbyist nature.
> 
> I do agree the regular square pins available at most electronics 
> connector houses are too wide, they spread the leaf socket out too 
> much. As has been noted, the cheaper Arduino male-female headers you 
> can buy on eBay work great as well. They are about .1mm thicker than 
> the IC pin thickness.
> 
> Jim

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