Karl Wittnebel wrote:
> Pressure goes super high, then the compressor fails. It will cool for about
> 30-40 minutes per compressor. Has new evaporator, new expansion valve new
> drier, now on compressor #3 (or about to be). Control unit is new. At least
> one new pressure hose. All the vac pods are new, as is the dash. Works
> great for awhile, then gradually gets warmer over an hour or so, and that's
> it.
> Any ideas on how to troubleshoot this further? Tired of throwing
> compressors at it. Nippodenso units from rock auto, same as original. Of
> course the motor is a 606 now.
> Thanks
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Has the AC auxiliary fan been coming on?

Did you disconnect all the lines and wash, then blow, them out using AC solvent 
from NAPA or elsewhere in the opposite direction from their direction of flow?

Did you replace the main freon filter/reservoir?

Do you have a set of AC gauges (about $60 at HF)?. If so, what were the 
readings when the AC was not working properly? (Carefully learn how the gauges 
work so you don't accidentally send high pressure into low pressure cans of 
freon and/or the low pressure gauges, which could be very injurious or fatal).

Which lubricant did you use when you replaced compressors, etc? Did you add the 
specified amount? 

Did you add the freon with the can upright or inverted?

If you added the freon using the typical low pressure gauge that comes with 
some cans of freon, what was the pressure reading when you finished? 

Did you have a household or shop fan blowing through the radiator and condenser 
when you added the freon? Did you have the AC set on max cool and max fan speed?

What has the temperature been where you live?

There is supposed to an (add-on?) filter that can be installed in the return 
line just before the compressor, but I've never heard any discussion about it 
on this list, or have seen it listed anywhere. Also, I have no idea where it 
would be installed without cutting the return line. This is supposed to keep 
the shedded debris from old freon lines from getting in to the AC pump and 
other parts.

Which car is this? All my experience has been with an '83 300D and '83 240D.

Most FLAPS have a book on auto AC repair which should give you the correct 
amounts of freon and oil to add. The different types of oils should not be mixed
(see the book for a discussion of that.)

It's 2 am here in Florida. Later this AM someone with more knowledge than I 
should be able to help you.
Good luck,
Gerry 



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