Sent it from the wrong account so it bounced.

Great feedback Mitch. It is really just a packaging issue and maximizing
> frontal area on the car. I cannot fit a decent air to air coooler up there
> due to the curve of the bumper fascia and the existing bumper.
>
> I will likely add another smaller water cooler in parallel in front of the
> right front wheel,  from an M4 or M5.
>
> Only two differences I can think of from the Cruze. One is boost. I will
> be running up to 3 bar of boost, like 45 psi. That is a lot more heat than
> 19psi, assuming similar motor displacement and rpm. My setup will require
> up to 80lb/min at full trot, which I do not plan to explore very often, but
> I keep thinking that going up the grapevine when it is 90 degrees out with
> kids and wife and a car full of luggage and the AC on might want a lot of
> intercooler. That is pretty much my worst case scenario in terms of heat
> dissipation, unless I take it out on a road course, which would be a lot of
> fun and is sort of my gold standard for performance.
>
> There are more variables to chase with air to water. Namely the water flow
> and the pressure/flow curve on the fluid pump. Most of the pumps used are
> low pressure, high flow. The heat exchangers become the bottleneck, mostly
> the radiator. So you need a good higher pressure pump like a Pierburg 50 or
> 100 series to make the required flow happen at 1 bar or whatever. I think
> some of the higher end mercs use them, and BMW also. This is only if you
> want it to keep up with the heat input at high sustained power output.
> Otherwise, for short bursts of power, a big tank of water does the trick
> with a crappy pump.
>
> I plan to fully instrument the thing. Unfortunately I have to add the
> whole setup to the car, as none of the required sensors are in place, e.g.
> TPS, IAT, ambient temp, pre/post intercooler water and air temps. And the
> turbo rpms to see where it is running on its map. I should be able to
> calculate cooler and turbo compressor efficiencies for both turbos.
>
> Thanks again for the graph. Cool Cruze! (but no diesel? What kind of motor
> does it have?)
>
>
>
> On Wed, Dec 26, 2018, 4:04 AM Mitch Haley via Mercedes <
> mercedes@okiebenz.com wrote:
>
>>
>> > On December 25, 2018 at 7:55 PM Karl Wittnebel via Mercedes <
>> mercedes@okiebenz.com> wrote:
>> >
>> >
>> > Switching to air/water. Not stock. Maybe people have some input on heat
>> > exchangers...
>> >
>> > https://youtu.be/kjTc9UYTlFk
>> >
>>
>> I find it hard to get excited about water/air.
>> If I had a rear or mid engine car it might be necessary.
>>
>> Attached is a screenshot of a 8 second full throttle hillclimb in a 195hp
>> gasser at 19psi boost with a factory A-A intercooler smaller than the one
>> that came with the 1999 E300.
>> Pic of cooler: https://www.gmoutletparts.com/oem-parts/gm-cooler-39116550
>> I can measure the cooler if you want.
>>
>> Ambient temp was 30-32 degrees F, manifold temp actually dropped from 43
>> to 39 during the run as the car accelerated to 70mph. Water temp stayed
>> pretty constant at 181-183.
>> If manifold temps with that little A-A are about 10 degrees above
>> ambient, I don't think you're going to beat that with W-A unless you're
>> towing heavy loads at low speed and have a lot of room up front for coolers.
>>
>> With an unladen car, you simply can't keep your foot in it for long
>> without airspeed reaching 'wow, look at that
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