Yes an egt probe is sort of a given with any added fuel. I may do a boost
controller to the alda pressure to regulate how and when it adds fuel.

With adequate intercooling, adding air (increasing AFR) cools the egt, so
maintaining 17:1 or higher is the goal to prevent excessive smoke. It would
run a bit cooler at 18:1.


On Thu, Dec 27, 2018, 6:43 AM MG via Mercedes <mercedes@okiebenz.com wrote:

> Make sure you have EGT. 45psi is way up there
> beyond piston melting range. might need
> water/methanol injection also.
>
> Karl Wittnebel via Mercedes wrote:
> > Sent it from the wrong account so it bounced.
> >
> > Great feedback Mitch. It is really just a packaging issue and maximizing
> >> frontal area on the car. I cannot fit a decent air to air coooler up
> there
> >> due to the curve of the bumper fascia and the existing bumper.
> >>
> >> I will likely add another smaller water cooler in parallel in front of
> the
> >> right front wheel,  from an M4 or M5.
> >>
> >> Only two differences I can think of from the Cruze. One is boost. I will
> >> be running up to 3 bar of boost, like 45 psi. That is a lot more heat
> than
> >> 19psi, assuming similar motor displacement and rpm. My setup will
> require
> >> up to 80lb/min at full trot, which I do not plan to explore very often,
> but
> >> I keep thinking that going up the grapevine when it is 90 degrees out
> with
> >> kids and wife and a car full of luggage and the AC on might want a lot
> of
> >> intercooler. That is pretty much my worst case scenario in terms of heat
> >> dissipation, unless I take it out on a road course, which would be a
> lot of
> >> fun and is sort of my gold standard for performance.
> >>
> >> There are more variables to chase with air to water. Namely the water
> flow
> >> and the pressure/flow curve on the fluid pump. Most of the pumps used
> are
> >> low pressure, high flow. The heat exchangers become the bottleneck,
> mostly
> >> the radiator. So you need a good higher pressure pump like a Pierburg
> 50 or
> >> 100 series to make the required flow happen at 1 bar or whatever. I
> think
> >> some of the higher end mercs use them, and BMW also. This is only if you
> >> want it to keep up with the heat input at high sustained power output.
> >> Otherwise, for short bursts of power, a big tank of water does the trick
> >> with a crappy pump.
> >>
> >> I plan to fully instrument the thing. Unfortunately I have to add the
> >> whole setup to the car, as none of the required sensors are in place,
> e.g.
> >> TPS, IAT, ambient temp, pre/post intercooler water and air temps. And
> the
> >> turbo rpms to see where it is running on its map. I should be able to
> >> calculate cooler and turbo compressor efficiencies for both turbos.
> >>
> >> Thanks again for the graph. Cool Cruze! (but no diesel? What kind of
> motor
> >> does it have?)
> >>
> >>
> >>
> >> On Wed, Dec 26, 2018, 4:04 AM Mitch Haley via Mercedes <
> >> mercedes@okiebenz.com wrote:
> >>
> >>>> On December 25, 2018 at 7:55 PM Karl Wittnebel via Mercedes <
> >>> mercedes@okiebenz.com> wrote:
> >>>>
> >>>> Switching to air/water. Not stock. Maybe people have some input on
> heat
> >>>> exchangers...
> >>>>
> >>>> https://youtu.be/kjTc9UYTlFk
> >>>>
> >>> I find it hard to get excited about water/air.
> >>> If I had a rear or mid engine car it might be necessary.
> >>>
> >>> Attached is a screenshot of a 8 second full throttle hillclimb in a
> 195hp
> >>> gasser at 19psi boost with a factory A-A intercooler smaller than the
> one
> >>> that came with the 1999 E300.
> >>> Pic of cooler:
> https://www.gmoutletparts.com/oem-parts/gm-cooler-39116550
> >>> I can measure the cooler if you want.
> >>>
> >>> Ambient temp was 30-32 degrees F, manifold temp actually dropped from
> 43
> >>> to 39 during the run as the car accelerated to 70mph. Water temp stayed
> >>> pretty constant at 181-183.
> >>> If manifold temps with that little A-A are about 10 degrees above
> >>> ambient, I don't think you're going to beat that with W-A unless you're
> >>> towing heavy loads at low speed and have a lot of room up front for
> coolers.
> >>>
> >>> With an unladen car, you simply can't keep your foot in it for long
> >>> without airspeed reaching 'wow, look at that
> >>> cooling'._______________________________________
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> >>>
> >>>
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> >
>
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