I have been fooling around with this ML500 that I don't have a title for as it has a lean.

Recall that when I first got it it was showing a Start Error and there were various codes for this and that, which I cleared but it would still show a Start Error but no new codes showed up so that did not indicate much of anything.  Thinking it might be the DAS ring I picked up another one off an ML at LKQ last Saturday and swapped that in to see what might happen.  It was a different part number but same unit it looked, plugged in fine.  No joy, still a Start Error.  So I put the old one back in and gave it a go, no Start Error now (YAY!!!) now but still no cranking either. Everything else lights up and whirs and clicks and makes the right noises except the starter.

I've scanned it several times and no codes at all, everything looks good in the various nannies so that is good.  So at least the Start Error is gone.  There is a red light on the dash that blinks once or twice that supposedly indicates the alarm has not disabled the car, and I could get it to blink and stay solid using the fancy computer to trigger it then go back to "normal" so that suggests it is not disabled.  I saw no other switches and events that would indicate that.

There were some suggestions I saw that indicated a coupla relays might not be working so I checked those, swapped in other ones, I could hear them clicking, power at various pins on the relay sockets were good and the nannies said they checked out.  Since I am seeing voltages at the relays I have to conclude the ignition switch is OK as it lights up the dash and the relays and such. I've also put good batteries in, voltages are good, but nothing is cranking.

Turns out there is a 100A ceramic fuse on the positive battery terminal that looks like the starter connects too, the fuse was good near as I could tell, looked clean and fairly new.  But maybe not, I was thinking to clamp the cable directly to the terminal to see if that worked but didn't yet.

So now I am thinking there must be a bad starter relay somewhere, if there is one, that I am not seeing.  Maybe on the starter? Only thing I have seen is the small relay in the fuse box under the hood, which appears to be working.  Or the starter solenoid itself or the starter has gone bad?  I have not been under the car yet to see if there is voltage going to the starter or to try to put power directly to it.  I don't even know where it is!  I guess I will have to look at that aspect and see what else I can determine.

Any other ideas or suggestions?

--
--FT


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