I was in the midst of typing the same (roughly) , but you[Holland] beat me to 
the punch! ;)

So yes, I second that.
Ricky
  ----- Original Message ----- 
  From: Holland Phillips 
  To: [email protected] 
  Cc: [email protected] 
  Sent: Sunday, October 22, 2006 10:47 PM
  Subject: Re: [a2-16v-list] No power/low end on new 2.0


  You don't say, but I assume you're talking about a 9A 2.0l 16V?  If so, it 
sounds like you may have
  the intake to exhaust cam index screwed up.  Moving the timing belt up and 
back a tooth wouldn't
  help that scenario.  To check, pull the valve cover (I know that's a pain 
because the intake has to go)
  set the motor to TDC.  Now look at the cam sprockets at the distributor end.  
There should be a dimple
  or hash mark on each gear, with the one on the intake at 9:00, or at the 
level of the valve cover mating
  surface, and the exhaust mark at 3:00 or at the same level as the intake 
mark.  There's a possibility that
  the TT intake cam doesn't have the mark, in which case you either have to 
match it up with a factory 
  intake and scribe a mark, or do the truly correct thing and get yourself a 
degree wheel and set the cams
  up the way all good engine builders do.  Oh, almost forgot to mention, to 
correct the index if the marks
  don't line up, you have to pull the cam retaining caps so you can move the 
cam chain up or back on the
  gears until everything lines up correctly.  It can bee a real pain in the 
ass, because you may think everything
  is lined up right, but when you tighten the caps down, the marks will have 
moved out of alignment.  You kind
  of have to interpolate where you need to put the chain on the gears in order 
for things to come out right once
  everything is tightened down.  Been there, done that.


  On Oct 22, 2006, at 3:48 PM, [email protected] wrote:


    The junkyard 2.0 w/new headgasket, TT Euro intake cam and a new distributor 
and O2 sensor can rev (slowly) to 5k+, idles like factory new and I can barely 
back out of my slightly uphill driveway. What power it has comes on after 3k 
and under any load it justs pops and does nothing. 
    Changed out anything I could think of, coolant temp sensor, plugs, wires, 
injectors, ignition module, kock module. No vacuum leaks. The only things I 
don't have 2 of are DPR, knock sensor and the O sensor module. I did every test 
except the DPR since O don't have that harness and am reluctant to hack the one 
on the car. Dropped the timing belt back a tooth, then forward once now I back 
to 0.
    Also the tachometer seems to show higher revs than what the engine sounds 
like. @ 3k the 1.8 made some noise the 2.0 is almost idle quiet (like around 
1.7krpm).
    Any suggestions?
    Thanks,
    Steve


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  --Holland
  [email protected]






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