Be careful

One of the most enjoyable training courses I ran was in Aberdeen and as
most of the hotels were full because of an oil conference I stayed at a
funny place called Aboyne, Deeside Lodge...wonderful.

I always said I wanted to go back one day ;-)

BR

Colin (have multimeter will travel ;-))

On 11 May 2012 16:06, Owen Jenkins <[email protected]> wrote:

> **
> Colin,
> You're my hero!
>
> Cheers,
> Owen.
>
> ----- Original Message -----
> *From:* e-mail colin.jones5857 <[email protected]>
> *To:* mogtalk2 <[email protected]>
> *Sent:* Friday, May 11, 2012 3:37 PM
> *Subject:* Re: [mogtalk2] Miscellany
>
> Hi Owen
>
> No thanks required at all, just the thought of another worry gone is
> thanks enough ;-).  I did not come up with all these fixes alone either,
> many are the work of several of us spanner jugglers working together being
> real nerds sending emails in the night about codes and misfires and to be
> honest just plain and simple detective work.
>
> Just to help you sleep here is the story of the EVAP diagnostics and
> conclusion.  On holiday in France with Christopher BK, Richard Rebain and
> wives.  I arrived last at the Gite and JUST after filling up, that's a
> misnomer as the petrol attendant filled the car and was so busy admiring he
> washed the back of the car with petrol, it was overflowing from the filler
> neck! (don't think the village had even heard of blow back arresters on the
> pumps!).  Anyway after throwing his screen wash bucket of water over the
> rear of the car I drove off, no problem.
>
> Next morning, off for a drive, 3 miles down the road and the car sputtered
> coughed and almost stalled.....then it cleared and was fine for 30 seconds
> and did it again....5 or 6 times so I returned to the Gite to
> think.......(and panic).
>
> OK, the feeling was just like someone pulling out the choke and there was
> a strong petrol smell, it was a soft chop (electrical faults feel hard,
> fuel feels soft)  Could not see anything of course so started to think
> where excess fuel could come from.  On a whim I unplugged the hose from the
> EVAP purge valve and it was full of fuel.  I shook out what I could and
> started the car.  Stood watching it run then hunt and cut then run etc.
> etc. it was clear it was cyclical.  I made a test lamp from a spare bulb
> and wire and bridged the electrical plug on the purge valve and started the
> engine, the bulb lit when the purge valve was energised and a couple of
> seconds later the car spluttered,the bulb went out and again after 3-5
> seconds the car cleared.  I then had another think, syphoned out one gallon
> to lower the fuel level, had a terrible job getting the EVAP canister out
> and emptied another pint of fuel out of it, left it to dry in the sun, blew
> through the purge lines and reassembled.  Problem gone, it only ever
> happened once more after I had overfilled the car by mistake with a fuel
> can and then I left it running to purge itself.
>
> Fault finding is just gathering evidence and understanding the systems.
> Lots of fault codes are not actual faults its just that the programmers set
> parameters and if the system steps outside of allowed values the code is
> stored.  Later systems are far more sophisticated and have a priority learn
> function, that is if its a none safety related code (and even some safety
> like the BMW ABS low voltage codes) if the system sees 5 cycles of no more
> code found it wipes the codes and puts out the warning light.  Some codes
> (like the multiple misfire) is used to cover a multitude of sins as just
> about everything we have discussed as a possibility for your car would look
> to the ECU as if its been caused by a misfire, hence the code stored.
>
> I don't always know the answers but am always happy to help or at least
> try to, these systems are really good you know, its just that we did not
> have fault codes on good old carbs and coil ignition systems or we would
> have had even more codes stored ;-).
>
> BR
>
> Colin
> On 11 May 2012 11:58, Owen Jenkins <[email protected]> wrote:
>
>> **
>> Colin,
>> You are a shining star and an example to us all !
>>
>> One thing that seems to bring it on is NEARLY stalling. That would be
>> totally consistent with your explanation.
>>
>> Full marks, A*. Go to the top of the class.
>>
>> For many years I have sought and failed to find the answer. Now I shall
>> sleep easy in my bed knowing that I can, indeed, ignore it.
>>
>> Many, many thanks,
>> Owen.
>>
>>
>> ----- Original Message -----
>>
>> *From:* e-mail colin.jones5857 <[email protected]>
>> *To:* mogtalk2 <[email protected]>
>> *Sent:* Friday, May 11, 2012 7:08 AM
>> *Subject:* Re: [mogtalk2] Miscellany
>>
>> Owen
>>
>> That's a rouge 'Multiple Misfire' code used on the GEMS system, ignore
>> it.  Its stored when the system detects a misfire (measured as a sudden
>> change in rotational speed).  Tn Tops have a 'mass accelerometer' that
>> measure he vertical movement of the vehicle (this bit is mega boring and
>> most don't believe it anyway) imagine a rotating engine, pistons going up
>> and down.....hit a bump and the piston speed relative to the block alters,
>> the maths are boggling so car manufacturers fit these mass accelerometer
>> (sometime on the bulkhead (Volvo) or sometimes part of the ECU (Bosch
>> Motronic).
>>
>> Because of the way a Morgan likes to spend as much time in the air as on
>> the ground the mass accelerometers (like the knock sensors) are not
>> fitted.  This is ONE of the factors that cause the code to be stored.  A
>> software fix was supposed to solve this but seemed not to, plus the system
>> is so sensitive if it detects a reverse signal from the crankshaft sensor
>> (engine running backwards) it stores the only code it can, a multiple
>> misfire.....of course the engine does not run backwards but when you switch
>> off if a cylinder is coming up to TDC on compression it has been known to
>> kick back a few degrees and that's enough to trigger the code, this is
>> ANOTHER reason for the rouge code.
>>
>> Finally the other well known one is the advanced EVAP system that is on
>> the GEMS cars, it has a vent tank for the fuel tank and it is vented to the
>> inlet manifold via a 'Purge Valve' which opens under certain conditions
>> (normally just after engine warms up).  If you overfill the tank fuel
>> bleeds into the vent tank, the purge valve opens and not only fumes but
>> fuel is drawn into the inlet manifold/plenum chamber.  the system tries to
>> adapt when the Lambda sensors see a rich mixture, cant as its outside of
>> the adaptive window value max setting and so thinks there must be a misfire
>> (plugs etc. not firing) so stores the only code its been given which is
>> 'multiple misfire'.
>>
>> To say the factory is unaware of this is not exactly correct, maybe they
>> have forgotten, I went to see Mark Baldwin (had an appointment) back in
>> 2002 when I had this problem and traced it on my car, it was at the request
>> of my Dealer....Mr. Baldwin failed to keep the appointment.  I then wrote a
>> 3,000 word test and rectification note for the MMC and sent it to the
>> factory, nothing was ever sent to the dealers that I know of.
>>
>> David Poole wrote the definitive guide to GEMS and several of us proof
>> read it and suggested amendments and it really is the 'bible' for GEMS,
>> again it was offered to MMC and the Dealerships and nothing was taken up so
>> it sits on GOMOG for everyone to access.
>>
>> The information is out there Owen and its been tried to get it to the
>> dealers.
>>
>> BR
>>
>> Colin
>>
>> On 10 May 2012 18:15, Owen Jenkins <[email protected]> wrote:
>>
>>> **
>>> Tim,
>>> I like the idea of what you are saying. I have a fault code
>>> reader/cancelling device. It cost a lot more than £30, but that's by the
>>> by. I bought it from Halford's. 'Nuff said.
>>>
>>> Now, to demonstrate to me that what you say is true, tell me what this
>>> fault code means: P.1316; and how I cure the fault. It's one I get often
>>> from my 4.0 litre, Land Rover V-8 powered, 2003 +8.
>>>
>>> If you can tell me, you can also tell the MMC - they don't know, nor do
>>> any of the dealers I've taken it to. Nor does the AA.
>>>
>>> I just cancel the code and carry on as before. Nothing seems to happen
>>> except that it occurs again, sooner or later.
>>>
>>> I gather Rover used to charge about £5 grand for their Testbook set-up.
>>> I'm not prepared to spend that on diagnostic equipment.
>>>
>>> Owen.
>>>
>>>
>>>
>>> ----- Original Message -----
>>>
>>> *From:* Tim Harris <[email protected]>
>>> *To:* mogtalk2 <[email protected]>
>>> *Sent:* Thursday, May 10, 2012 5:52 PM
>>> *Subject:* Re: [mogtalk2] Miscellany
>>>
>>>
>>>
>>> On 10 May 2012 10:33, Chas. <[email protected]> wrote:
>>>
>>>>  Of course on the technical front there is much less you can do at home
>>>> with modern electronics than you could with points and tappets.
>>>>
>>>
>>> Sadly, this myth has been well and truly sold to many people, who
>>> honestly believe that you can't work with modern cars at home.
>>>
>>> Routine servicing is much easier than it used to be, spark plugs only
>>> have to be changed once in a blue moon, tappets, never need attention, all
>>> you really have to do is change the oil and check the fluids - and yet
>>> strangely the costs we get charged by the dealer are vastly higher than
>>> ever they used to be.
>>>
>>> Cheapest entry point is 30 quid or so, which buys a code reader with
>>> which you can interpret any stored fault codes and clear them (a process
>>> which a dealer would charge 70 quid plus for). Plug the reader into the
>>> OBDII socket, download the codes, look up what they mean, fix the offending
>>> part. Perfect for identifying and cleaning or replacing a dirty MAF sensor
>>> or similar.
>>>
>>> If you want to spend a bit more money, then a couple of hundred quid on
>>> a laptop, a copy of the relevant software (e.g. Rovacom for a GEMS +8) and
>>> you can furtle to your heart's content, really getting to grips with what
>>> your engine's up to.
>>>
>>> If you want to get properly ambitious, then you can buy a complete
>>> replacement ECU from someone like Omex (who supply MMC), Emerald, or MBE,
>>> and completely remap and reprogram your entire performance envelope.
>>>
>>> And if you want to go completely OTT, you can even build you own engine
>>> management system from scratch with Megasquirt.
>>>
>>> I fully understand that messing about with one's engine is not
>>> everyone's cup of tea - and fair enough, I wouldn't try to convince anyone
>>> to do stuff they don't want to, but I would hate to think there are people
>>> out there who think 'I wish I could work on my modern Mog like I used to
>>> with my old one".
>>>
>>> It's a different set of skills, sure, but certainly not beyond an
>>> average enthusiast mechanic. I reckon that adjusting one's fuelling map
>>> with a laptop is a heck of a lot more straightforward than trying to
>>> understand the complexities of twin DCOEs.
>>>
>>> Tim
>>>
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