+1 on doing a job right. You wouldn't want to be going down the road and
pull in the clutch and NOT have it disengage the engine.

On Sun, Feb 26, 2012 at 8:23 PM, Kyle Munz <[email protected]> wrote:

> No clip, but there is a rubber seal that sounds like needs to be replaced.
> You shouldn't have any fluid leaking around the edges. There shouldn't be
> any dried fluid either. Personally I'd tear it all down and clean it, I'd
> hate to get 100 miles from home and it quit working again.
>
> -Kyle
>
>
> On Sun, Feb 26, 2012 at 7:14 PM, Ralf Oehlerich <[email protected]>wrote:
>
>> Kyle,
>>
>> I assume the piston should just pop out of the housing, correct? Well,
>> mine did not. I pushed it out with a master cylinder connected until the
>> fluid leaked out around the edges. Everything was full of dried fluid. I
>> cleaned it all up and put everything back together without ever getting the
>> piston all the way out. Seems to be working for now. I have much better
>> clutch action, but still coming a little early. We will see what the fluid
>> level is tomorrow and if I still have pressure.
>>
>> Just cehcking to see of there is a clip somewhere or if the piston should
>> come all the way out.
>>
>> Thanks
>>
>>
>>
>>
>> On Sat, Feb 25, 2012 at 5:20 PM, Kyle Munz <[email protected]> wrote:
>>
>>> Not sure if this helps, but I finally got my webserver running again
>>> (harddrive quit spinning) and there are some pics from when I did my clutch
>>> slave cyl rebuild.
>>>
>>> http://www.kylemunz.com/nighthawk/?p=187
>>>
>>>
>>> -Kyle
>>>
>>>
>>> On Fri, Feb 24, 2012 at 6:50 PM, Ralf Oehlerich <[email protected]>wrote:
>>>
>>>> Yes, fluid seems to be coing up the divot in the center where the
>>>> clutch rod fits in. I will try to pull it apart tomorrow.
>>>>
>>>>
>>>> On Fri, Feb 24, 2012 at 7:46 PM, Kyle Munz <[email protected]> wrote:
>>>>
>>>>> The fluid is coming out of the center of the piston? It shouldn't be
>>>>> doing that. I seem to remember it had a divot for the clutch rod to fit 
>>>>> in,
>>>>> but it shouldn't be a hole all the way through for fluid to escape. If you
>>>>> have a pinhole there that would explain the slow loss of your clutch, and
>>>>> yeah, the fluid would be going where it shouldn't be.
>>>>>
>>>>> -Kyle
>>>>>
>>>>>
>>>>> On Fri, Feb 24, 2012 at 6:39 PM, Ralf Oehlerich 
>>>>> <[email protected]>wrote:
>>>>>
>>>>>> It would not even move. Just kept leaking fluid through the center
>>>>>> hole. The seals are probably shot. I ordered a rebuild kit. Now, just a 
>>>>>> few
>>>>>> hours later, I have no pressure on the clutch handle at all. Where is the
>>>>>> fluid going? Into the engine? No drips on the floor that I can see.
>>>>>>
>>>>>>
>>>>>> On Fri, Feb 24, 2012 at 7:08 PM, Kyle Munz <[email protected]> wrote:
>>>>>>
>>>>>>> Once the slave is removed from the side of the bike you can use the
>>>>>>> hydraulic pressure of the line to help press it out. Heating it may help
>>>>>>> too.
>>>>>>>
>>>>>>> -Kyle
>>>>>>>
>>>>>>>
>>>>>>> On Fri, Feb 24, 2012 at 5:17 PM, Ralf Oehlerich <
>>>>>>> [email protected]> wrote:
>>>>>>>
>>>>>>>> I cannot find the right one on eBay so I will order the rebuild
>>>>>>>> kit. Not sure how I would get the cylinder out, since it is not 
>>>>>>>> moving, but
>>>>>>>> I will figure it out.
>>>>>>>>
>>>>>>>>
>>>>>>>> On Fri, Feb 24, 2012 at 6:10 PM, Kyle Munz <[email protected]>wrote:
>>>>>>>>
>>>>>>>>> I don't know if I would go to ebay for one of those. They are
>>>>>>>>> fairly easy to rebuild and new parts can still be found fairly cheap.
>>>>>>>>>
>>>>>>>>> -Kyle
>>>>>>>>>  On Feb 24, 2012 4:54 PM, "Ralf Oehlerich" <[email protected]>
>>>>>>>>> wrote:
>>>>>>>>>
>>>>>>>>>> I did have the cap off. I am bleeding it with a manual bleeding
>>>>>>>>>> pump. I let it sit and now the clutch does not even dis-engage at 
>>>>>>>>>> all. I
>>>>>>>>>> think the slave cylinder is leaking. When I had the slave cylinder 
>>>>>>>>>> off and
>>>>>>>>>> pumped the clutch, fluid started coming out the center. I know that 
>>>>>>>>>> should
>>>>>>>>>> not be.
>>>>>>>>>> I will get another one on Fleebay.
>>>>>>>>>>
>>>>>>>>>> On Fri, Feb 24, 2012 at 5:27 PM, home <[email protected]>wrote:
>>>>>>>>>>
>>>>>>>>>>> i hope your using dot 3 or 4?  do you have the reservoir over
>>>>>>>>>>> filled? r u bleeding it with the cap off(as u should b)?  then let 
>>>>>>>>>>> her sit
>>>>>>>>>>> a day or so and bleed it again?  periodically cycle the lever.
>>>>>>>>>>>
>>>>>>>>>>>  On Fri, Feb 24, 2012 at 5:21 PM, Ralf Oehlerich <
>>>>>>>>>>> [email protected]> wrote:
>>>>>>>>>>>
>>>>>>>>>>>>  I just installed a used Clutch master cylinder on my 83 NH650
>>>>>>>>>>>> and the clutch does not dis-engage the gears completely. I can 
>>>>>>>>>>>> hold the
>>>>>>>>>>>> bike in gear with the clutch pulled, but I cannot shift it back 
>>>>>>>>>>>> into
>>>>>>>>>>>> Neutral. I have to turn the bike off to do that. Is there any way 
>>>>>>>>>>>> to adjust
>>>>>>>>>>>> the clutch travel? I flushed the system properly and the clutch 
>>>>>>>>>>>> grabs as
>>>>>>>>>>>> soon as you let it come out just a little.
>>>>>>>>>>>>
>>>>>>>>>>>> Thanks,
>>>>>>>>>>>>
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