Just a thought, what's MAP reading?

> On 29 Oct 2015, at 22:10, Robert Craig <bobbycrai...@tiscali.co.uk> wrote:
> 
> That's great info Matthew, thanks for taking the time to write it all. I 
> think I'll print it out and put it in the very large file you gave me. 
> 
> The map looks ok. I compared some values with the saved file from the Sitec 
> RR session to the ECU. It happened when I switched to high boost. Was just 
> building speed gradually in first and second as it was damp. Wasn't yet on 
> positive boost when it lost power and farted. No mechanical noises to suggest 
> engine component failure.
> 
> The engine starts but won't idle. Have to hold the revs about 1500 but it's 
> rough so could be on two cylinders. If I try to rev it it backfires and won't 
> go above about 3K ish. The duty cycle gauge shows  0 but all other gauges are 
> registering. 
> 
> Plugs are high quality iridium, slightly sooted. Haven't measured gaps but 
> will do that at the weekend.. 
> We have a couple of ex Ford technicians in work. They are not familiar with 
> Megasquirt but know the rest of the system well and initial consensus from 
> them is a coil pack issue. I'll get a coil pack tomorrow as we have a trade 
> account with Dingbro it won't be expensive. Even if it's not that, I'll keep 
> it as a spare. I'll let you know how I get on. I'm looking at this as a 
> learning exercise. I've done around 5000 miles ( including sprint and track 
> days) and been pretty much trouble free, so there had to be a problem at some 
> point. Ironic that we were chatting about it last week.
> 
> 
> Bob
> 
> Sent from my iPad
> 
>> On 29 Oct 2015, at 19:48, Matthew Wastell <matt...@wastell.eu> wrote:
>> 
>> Hi,
>> 
>> Hopefully I can still remember the MS. 
>> 
>> Duty cycle is the amount of time the injectors are open. The injectors are 
>> configured for 2 squirts per engine cycle. (Most Zetec base maps are set to 
>> 4, it supposedly improves emissions, however it's only noticeable in a lab 
>> and causes rough idling due to the large injector size needed for the turbo) 
>> with big injectors you can't squirt a small enough amount of fuel quickly 
>> enough. Anyway that's not quite relevant right now. The gauge should read 
>> very low on idle / low kpa. Unless you put it under load, you won't see 
>> much. Worth setting megasquirt to log, then open the file in excel/notepad 
>> to see raw values. 
>> 
>> I had it happen once, after a very spirited drive and an on/off/on power 
>> quick combo down a steep hill, I lost power, sounds like running without one 
>> cylinder, restarting wasn't possible. 10 minutes later and it was fine. I 
>> suspect a flooding issue.  If you haven't already, give it another go. 
>> 
>> Once also I totally lost everything, no idea how, but the ECU had scrambled 
>> the map and all settings. Re-loading the map sorted that. It's easy to do. 
>> Switch on the car, load megatune and then use the menu to load your last 
>> saved map. I gave you a copy of just about every version over time but think 
>> you tuned it more since. 
>> 
>> When I originally mapped the car I did have a bit of pinking, I set the plug 
>> gaps much smaller and that resolved that. Unless you've changed them, that 
>> may well be worth checking and changing. I can't for the life of me recall 
>> the gap now but seem to recall it was half that of a regular Zetec. Plugs 
>> are standard RS turbo focus from ford. Leads are standard Zetec. 
>> 
>> Fuel pressure shouldn't be an issue, but worth checking. Think it's around 3 
>> bar, slightly higher than standard. It uses a standard valve, but is 
>> squashed slightly (can tell you how to do it if that comes up)
>> 
>> Hopefully it won't be compression/head gasket or anything as serious as 
>> that, however HG is standard Ford Focus RS turbo (metal). Decomp was custom 
>> from the engine people who supplied quantum at one point. 3mm aluminium. You 
>> should have the original receipt if not I can rack my brains. 
>> 
>> Coil packs as Jim says fail two cylinders normally, it will still run on two 
>> but will be very obvious. 
>> 
>> I doubt the injector wiring will have any kind of issue, however you can if 
>> enough wire switch the connectors around, they all fire at the same time I 
>> recall.  I may have some spare injectors knocking about but not sure. They 
>> are from a 200 SX 350cc ;one of the few side feed designs that fit the ford 
>> rail. It's possible to remove the inner two so long as you don't have extra 
>> large hands. 
>> 
>> The EDIS module may be worth a check. Jim may be able to guide you on that 
>> one. 
>> 
>> What else, lambda failure will make it run very rich, but shouldn't loose 
>> too much power. Depending what you've done with the tune of course. I err'd 
>> on the side of caution with that one.
>> 
>> Vacuum and breathers should be ok, but worth checking the breather on the 
>> inlet manifold spacer plate - it should be blocked off (it's no use on a 
>> turbo)
>> 
>> If you can describe how it sounds (or video it) I may be able to better 
>> guess if it was anything I ever faced. 
>> 
>> Hope that gives some things to consider. I'm at the end of the phone if you 
>> need help with megasquirt. If you can get it in the Internet whilst 
>> connected to the car I should even be able to check it over from here if 
>> needs be. 
>> 
>> Good luck and fingers crossed its simple. 
>> M
>> 
>> 
>> 
>> 
>> 
>> 
>> 
>> 
>> 
>> 
>>> On 29 Oct 2015, at 10:38, Robert Craig <bobbycrai...@tiscali.co.uk> wrote:
>>> 
>>> Just seen Jims reply.  
>>> 
>>> I'll do a compression test at the weekend. Makes sense for the short time 
>>> it takes. The car had run fairly hot on the Knockhill track day, so could 
>>> have a head gasket issue. No water in oil or oil in water, so could be a 
>>> blow between cylinders.
>>> 
>>> Bob
>>> 
>>> Sent from my iPad
>>> 
>>>> On 29 Oct 2015, at 08:56, Jim Hearne <j...@quantums.info> wrote:
>>>> 
>>>> It's Matthew Wastells old car.
>>>> It's a 2+2 with a 2L Mondeo silver top Zetec bottom end.
>>>> Turbo charged with a Focus RS turbo, exhaust manifold and sump.
>>>> The inlet manifold is actually just a RS1800 part.
>>>> Big valve ported head.
>>>> Decompression plate to reduce to compression (the first engine with highly 
>>>> expensive low compression pistons didn't go so well).
>>>> Uprated injectors, Megasquirt ecu, chargecooler.
>>>> 
>>>> I can't remember much of the rest of the spec.
>>>> 
>>>> Jim
>>>> 
>>>> 
>>>> 
>>>> 
>>>> 
>>>> 
>>>> 
>>>> -----Original Message----- From: Nigel Plant
>>>> Sent: Wednesday, October 28, 2015 10:17 PM
>>>> To: Quantum Owners Group
>>>> Subject: Re: [Quantum Owners] Misfiring Zetec
>>>> 
>>>> Hi Bob
>>>> Is yours an Xtreme? If so, am curious about the inlet manifold 
>>>> configuration, but as for the misfire, would either suspect a wire 
>>>> connection issue on the injectors (did you buy it with turbo?) Or if an 
>>>> xtreme and the turbo sits high with coil pack on the side, the turbine can 
>>>> be quite near the coil pack, causing it to get too hot. I shielded mine to 
>>>> avoid a potential problem
>>>> Nigel
>>>> 
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>>> 
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