Hello Wrenches, here is a fun one for you all.

 

The client you all helped me with earlier this year is now considering
changing out their AGM off grid bank with a lithium battery bank before the
next winter. I looked into this, as we have been eying the various lithium
options for 2+yrs now, but not bit the bullet and really designed a bank
into a system.

 

The main issue I am trying to consider is this. The cabin is not occupied
during most of the winter, and the batteries are in the unconditioned, but
attached, garage. They drain the plumbing system and shut off all breakers
except the ones that power the internet, chest freezer, and security system.
As such, the battery bank has routinely gotten below freezing, sometimes
staying there for 1-2 weeks. This is not an issue with AGM's, within reason.
The battery bank has never gotten below 20F over the last 2 winters, where
the site has seen below zero temps for brief periods. But the AGMs likely
produce more heat during a charge than lithium's, and they have
significantly more thermal mass to ride through the really cold nights.

 

Lithium batteries, to the best of my knowledge, can be below freezing during
storage. But to safely charge, they must be above 32F. So the thought was to
provide an insulated battery box, and design in some small heating system
that is set to 40-45F. The first thought was a low power fiberglass heating
pad like is sometimes used for livestock to give them a slightly warmed
place to lay down. Then tie that to a thermostat with a sensor on the
battery bank. I would of course need to try to account for the extra load in
the battery bank sizing. They array is more than is needed right now so I do
not worry about it's ability to compensate when the sun is shining.

 

In theory this could be ok, but I worry about the summer. Will the insulated
enclosure cause the opposite issue during the summer, the batteries getting
too hot? I have seen the AGM bank go to 110F at one point in Aug 2016. But
with the lower internal resistance of the lithium's, maybe this is less
likely to be an issue. Do any of you wrenches have any experience with this
unconditioned setup?

 

With Regards,

 

Daniel Young, 

NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90

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