Hi Daniel,

Charging a Li battery below freezing can damage the battery very quickly. Low 
current, C.05 rate, can be used until cell temperature is above freezing but 
that can be hard to setup and control. You can store or discharge most Li 
batteries down to about -5°F. 

Unless you are using very high current, 1C or more, for long times, the battery 
temp. will rise very little. Same applies to charging, keeping the rate low 
will not cause a heat issue. 

Your best option is build a battery box, insulate and heat it. Very simple with 
DC silicone heaters. A well insulated box is the key to low power consumption. 
Make the box so you can vent for summer use.

Silicone heaters: 
https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2057872.m570.l1313.TR0.TRC6.A0.H0.XSilicone+Heater+Flexible+Pad+.TRS5&_nkw=Silicone+Heater+Flexible+Pad+&_sacat=0
 
<https://www.ebay.com/sch/i.html?_from=R40&_trksid=p2057872.m570.l1313.TR0.TRC6.A0.H0.XSilicone+Heater+Flexible+Pad+.TRS5&_nkw=Silicone+Heater+Flexible+Pad+&_sacat=0>

Temp controller: 
https://www.ebay.com/itm/Digital-STC-1000-All-Purpose-Temperature-Controller-Thermostat-With-Sensor-D/112145401355?hash=item1a1c63060b:m:mpDAMY9SK0sPRVsidEQ682w
 
<https://www.ebay.com/itm/Digital-STC-1000-All-Purpose-Temperature-Controller-Thermostat-With-Sensor-D/112145401355?hash=item1a1c63060b:m:mpDAMY9SK0sPRVsidEQ682w>

Larry Crutcher
Starlight Solar Power Systems




On Feb 26, 2018, at 9:56 AM, Daniel Young <dyo...@dovetailsolar.com> wrote:

Hello Wrenches, here is a fun one for you all.
 
The client you all helped me with earlier this year is now considering changing 
out their AGM off grid bank with a lithium battery bank before the next winter. 
I looked into this, as we have been eying the various lithium options for 2+yrs 
now, but not bit the bullet and really designed a bank into a system.
 
The main issue I am trying to consider is this. The cabin is not occupied 
during most of the winter, and the batteries are in the unconditioned, but 
attached, garage. They drain the plumbing system and shut off all breakers 
except the ones that power the internet, chest freezer, and security system. As 
such, the battery bank has routinely gotten below freezing, sometimes staying 
there for 1-2 weeks. This is not an issue with AGM’s, within reason. The 
battery bank has never gotten below 20F over the last 2 winters, where the site 
has seen below zero temps for brief periods. But the AGMs likely produce more 
heat during a charge than lithium’s, and they have significantly more thermal 
mass to ride through the really cold nights.
 
Lithium batteries, to the best of my knowledge, can be below freezing during 
storage. But to safely charge, they must be above 32F. So the thought was to 
provide an insulated battery box, and design in some small heating system that 
is set to 40-45F. The first thought was a low power fiberglass heating pad like 
is sometimes used for livestock to give them a slightly warmed place to lay 
down. Then tie that to a thermostat with a sensor on the battery bank. I would 
of course need to try to account for the extra load in the battery bank sizing. 
They array is more than is needed right now so I do not worry about it’s 
ability to compensate when the sun is shining.
 
In theory this could be ok, but I worry about the summer. Will the insulated 
enclosure cause the opposite issue during the summer, the batteries getting too 
hot? I have seen the AGM bank go to 110F at one point in Aug 2016. But with the 
lower internal resistance of the lithium’s, maybe this is less likely to be an 
issue. Do any of you wrenches have any experience with this unconditioned setup?
 
With Regards,
 
Daniel Young, 
NABCEP Certified PV Installation ProfessionalTM: Cert #031508-90

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