Thanks, I'd love to see some photos if you have them online somewhere. I
was impressed by your multi-breaker bypass interlock. Too bad no OEM can
think it through like that.

On Thu, Apr 14, 2022 at 12:51 PM William Miller via RE-wrenches <
re-wrenches@lists.re-wrenches.org> wrote:

> Kirk:
>
>
>
> I feel your pain.  This is a big problem that we discovered with the first
> GSLC we installed.  We ordered it prewired and it was a mess.  We broke the
> tab off of one of the AC breakers by too much wire stress.  We had to come
> up with a work-around for this problem.  I will describe it below in hopes
> you find some use for this procedure.
>
>
>
> You can skip installing AC breakers in the GSLC and that frees up a lot of
> room.  To make this work you need to supply an outboard breaker panel for
> Generator fed circuits and another for Inverter fed circuits.  The AC leads
> run straight through the GSLC without landing.  You can remove all of the
> AC buss bars.
>
>
>
> If you want bypass capabilities you need to provide for this in the
> inverter fed-panel.  Most breaker manufacturers provide interlocks for two
> breakers.  If you want more interlock capabilities you need to make a
> custom interlock.  Let me know if you want more information on that process.
>
>
>
> For the PV leads, we cut off the bottom tab that holds the dead front and
> replace it with a hinge.  We lower the dead-front for wiring.  The PV leads
> all come up the back of the dead-front and hinge at the bottom.  See
> attached photo.
>
>
>
> I hope this information helps.  The Radian is a good product in my opinion
> and it is worth the effort to get around the limitation.
>
>
>
> William Miller
>
>
>
> Miller Solar
>
> 17395 Oak Road, Atascadero, CA 93422
>
> 805-438-5600
>
> www.millersolar.com
>
> CA Lic. 773985
>
>
>
>
>
> *From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On
> Behalf Of *Kirk Herander via RE-wrenches
> *Sent:* Thursday, April 14, 2022 8:30 AM
> *To:* RE-wrenches
> *Cc:* Kirk Herander
> *Subject:* Re: [RE-wrenches] Sol-Ark install
>
>
>
> I feel the same way about the Outback Radian GSLC box, once it's fully
> wired there's no room whatsoever, and sometimes you have to remove
> breakers and layers of wiring to re-access things for debug. Don't know how
> it meets code and ETL approval  for wire space.
>
> On Thu, Apr 14, 2022 at 11:20 AM Jason Szumlanski via RE-wrenches <
> re-wrenches@lists.re-wrenches.org> wrote:
>
> This problem is not limited to one manufacturer. One example is the
> Enphase smart controller. While the small holes are big enough for #6
> ground and neutral, you have to strip the wires perfectly and have the hand
> of a heart surgeon to get them in there. And conduit entry is a royal pain
> because the enclosure is tapered on the bottom and sides.
>
>
>
> Fortunately, all of these manufacturers seem to be making strides to make
> the roof installation easier. A little more attention to the electrical
> enclosures would be appreciated.
>
>
>
> Jason Szumlanski
>
>
>
>
>
> On Thu, Apr 14, 2022, 10:30 AM Dana Orzel via RE-wrenches <
> re-wrenches@lists.re-wrenches.org> wrote:
>
> We have done one Solark installation & I was shocked as to the lack of
> ground wire landing terminals & space. We added a 12126 metal box below to
> ease the # of entrances to two 11/4”.
>
>  I jumpered a # 8 to a second ground bar to allow for additional landing
> locations. I called Solark to question this & the response to the question
> was “yeah we have heard this from other installers “.
> End of call.
>
> Dana Orzel
>
> C: 208.721.7003
>
> E- d...@solarwork.com
>
>
>
> On Apr 13, 2022, at 8:21 PM, Maverick Brown via RE-wrenches <
> re-wrenches@lists.re-wrenches.org> wrote:
>
> Ron
>
>
>
> The Sol-Ark has two MPPT channels and has two separate landing spots for
> each MPPT channels. Each landing pair needs matching strings. 8 AWG wire
> barely fits so the Sol-Ark PV terminals so they may only be rated for
> 10AWG.
>
>
>
> I’m assuming you have a ground array  The most common stringing method
> would be to use a trench with conduit and THHN wire. You could also sleeve
> a direct-burial cable into the ground.  Calculate the voltage drop over the
> distance to make sure 10AWG is adequate. If not, then make a junction, like
> a MidNite or Outback combiner or an IMO switch at the array to get up the
> right wire size, with an added MidNite Surge Protector or EMP shield
> device. If it’s a long distance (larger wire size), add another combiner at
> the inverter building entrance to get back to 10 AWG.
>
>
>
> https://practicalpreppers.com/product/imo-4-pole-16-amp-dc-disconnect/
>
>
>
> Also, The Sol-Ark sizing guide helps with string calculations.
>
>
>
> https://www.sol-ark.com/solar-panel-sizing/SolarPanelSizing.html
>
>
>
> Contact me off list with additional questions.
>
>
>
>
>
> Maverick Brown
> Off-Grid Solar Commander since 2006
> *Maverick Solar Enterprises, Inc.*
>
> * • Solar Commander Remote Power*
>
>
> * • SunFlow Systems Cathodic Protection *maver...@mavericksolar.com
> 512-460-9825
>
>
>
>
>
> On Apr 12, 2022, at 9:42 PM, Ron Young via RE-wrenches <
> re-wrenches@lists.re-wrenches.org> wrote:
>
> Hi Wrenches, trying to wrap my head around a first time Sol-Ark install.
> Because the max DC voltage is 500v at 18a  and the PV I’m using is 40v DC
> each I will have to create three strings each 480v. What would be the best
> choice for a home run wire? I’ve always used smaller strings with micro
> inverters, a combiner at the array and a single Teck home run cable but the
> string inverter presents a different scenario and it looks like I’ll need
> to use three home run cables, one for each string.
>
>
>
> Ron Young
>
>
>
> earthRight Products - Solareagle.com
> Alternative Energy Solutions ~ Renewable Energy Products
>
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> --
>
> *Kirk Herander / **kirkh@vermont.solar <kirkh@vermont.solar>*
>
> *Owner|Principal, VT Solar, LLC*
>
> *Celebrating our 31st Anniversary 1991-2022!!*
>
> *www.vermont.solar*
> <https://nam02.safelinks.protection.outlook.com/?url=www.vermontsolarnow.com&data=02%7C01%7C%7C9f0330d75a244870112408d685311841%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C636842843233477645&sdata=0NjyuKeQbEK6245SNnk8X4XnP9Q%2B%2BqtvcALkdDghvk4%3D&reserved=0>
>
> dba Vermont Solar Engineering
>
> 802.863.1202
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-- 

*Kirk Herander / **kirkh@vermont.solar <kirkh@vermont.solar>*

*Owner|Principal, VT Solar, LLC*

*Celebrating our 31st Anniversary 1991-2022!!*

*www.vermont.solar*
<https://nam02.safelinks.protection.outlook.com/?url=www.vermontsolarnow.com&data=02%7C01%7C%7C9f0330d75a244870112408d685311841%7C84df9e7fe9f640afb435aaaaaaaaaaaa%7C1%7C0%7C636842843233477645&sdata=0NjyuKeQbEK6245SNnk8X4XnP9Q%2B%2BqtvcALkdDghvk4%3D&reserved=0>

dba Vermont Solar Engineering

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