Re: [AMRadio] Thordarson transformer question

2003-12-31 Thread W7QHO
In a message dated 12/30/03 3:48:15 PM, [EMAIL PROTECTED] writes:


 I think its just a banana plug connection. Thats what my 11M77 250 watt
 model uses in my homebrew 813 rig.
 
 

Interesting   My T11M74 40 watt unit would require a connector somewhat 
smaller than a standard bananna plug.

Dennis D.   W7QHO
Glendale, CA



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RE: [AMRadio] Thordarson transformer question

2003-12-31 Thread Brett Gazdzinski
Thordarson used some type of push pins, they came with the iron.

I had a BIG mod transformer, the T-11m78 that had screw terminals,
I used it in the 30K-1, and it went with it when I sold it.
I have the same transformer with the push pins, its
much smaller, has rounded sides, push pins on the side.
Must have been a change, the older ones having the terminals?

The T-11M78 worked very well in the 30K-1, at 2500 volts.
Sounded quite good to me.


I have not looked at it, but its likely possible to change out
the push pins, by replacing the entire insulators, or adding
a screw through each push pin with nuts, lock washers, etc.

I have some of the push pins, but you need quite a few in
some configurations, my pair of 4D32 transmitter will be low
impedance, and need to parallel up both the primary and secondary,
lots of push pins!

The new project (4D32 rig) has changed from a transceiver to the
worlds largest and most complex 200 watt AM transmitter,
with separate decks for rf, rf control, modulator, power
supplies (one for modulator, one for RF, with variac),
and eventually, a home brew VFO/exciter.

The thordarson mod transformer will go into it.

I will need to experiment with it, the 4D32 tubes can
run with higher voltages, 1000 volts I have been told.
At 600/700 volts, the power output should be 200 watts,
who knows with 1000 volts on the plates.

Ray tells me the article on the second home brew receiver
will start in the January issue of Electric Radio.


Brett
N2DTS

 -Original Message-
 From: [EMAIL PROTECTED]
 [mailto:[EMAIL PROTECTED] Behalf Of Todd Bigelow - PS
 Sent: Tuesday, December 30, 2003 6:32 PM
 To: AMRadio@mailman.qth.net
 Subject: [AMRadio] Thordarson transformer question
 
 
 Thanks to the link that Pete posted earlier, I found the 
 information on 
 a mod transformer found at a hamfest a few years back. It's a 
 Thordarson 
 Multi-Match model T-11M78, 300-500 watt model. Something puzzles me, 
 though - in the listing information it says Features Thordarson 
 Switchboard Plug-in Terminal Board for quick and accurate matching of 
 tube loads. Now, I noticed that the terminals didn't have a typical 
 threaded screw hole or post like most others, but I have no idea what 
 kind of 'plug-in' plugs it uses. Is there anyone out there who could 
 shed some light on this matter for me?
 
 Many thanks -
 
 Todd,  KA1KAQ
 
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RE: [AMRadio] Thordarson transformer question

2003-12-31 Thread Mike Wells
I stand corrected. Now that you mentioned it I agree the holes are smaller
than the standard banana plug, however, it is a push in plug so finding the
correct diameter is the only problem.



-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of [EMAIL PROTECTED]
Sent: Tuesday, December 30, 2003 10:33 PM
To: [EMAIL PROTECTED]; amradio@mailman.qth.net
Subject: Re: [AMRadio] Thordarson transformer question



In a message dated 12/30/03 3:48:15 PM, [EMAIL PROTECTED] writes:


 I think its just a banana plug connection. Thats what my 11M77 250 watt
 model uses in my homebrew 813 rig.



Interesting   My T11M74 40 watt unit would require a connector somewhat
smaller than a standard bananna plug.

Dennis D.   W7QHO
Glendale, CA



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Re: [AMRadio] Thordarson transformer question

2003-12-31 Thread Todd Bigelow - PS

Brett Gazdzinski wrote:


Thordarson used some type of push pins, they came with the iron.

I had a BIG mod transformer, the T-11m78 that had screw terminals,
I used it in the 30K-1, and it went with it when I sold it.
I have the same transformer with the push pins, its
much smaller, has rounded sides, push pins on the side.
Must have been a change, the older ones having the terminals?
 

Okay, this makes sense. Mine is the one with the rounded corners, 
wrinkle paint on the end bells. Nice nickel-plated 'acorn' cap nuts on 
the ends. The openings look too small for a banana plug but they 
definitely don't looked threaded either. What do these push pins look 
like and does anyone have a picture or know of a site that shows them? I 
don't recall seeing anything anywhere here that would work, but they 
could be in a parts drawer or box full of 'stuff' and without knowing 
what to look for, I could pass them over easily (I have a lot of 'stuff').



The T-11M78 worked very well in the 30K-1, at 2500 volts.
Sounded quite good to me.



This one is about the size, maybe a bit larger than the plate 
transformer in my 30K-5, the side tag says 300-500 watts.



I have not looked at it, but its likely possible to change out
the push pins, by replacing the entire insulators, or adding
a screw through each push pin with nuts, lock washers, etc.



Looks like you'd have to pull the entire side panel off and replace the 
insulators as one unit on this one, but I could be wrong. One could 
probably stuff large diameter, stiff wire into the holes too, but I'd 
like to do it as close to 'right' as possible.



I have some of the push pins, but you need quite a few in
some configurations, my pair of 4D32 transmitter will be low
impedance, and need to parallel up both the primary and secondary,
lots of push pins!



Sounds like these pins must have a hollow head, allowing you to stuff 
one inside another to double things up?  This one has 6 insulators down 
each side, and the holes are maybe 2-3 times the diameter of a pencil 
lead. Physically it appears to be the same size as the mod transformer 
for the 300G, with more connections. But I'm assuming that since the mod 
transformer for the 300G was a specific unit (instead of multi-match), 
it required fewer connection points and used studs instead of push pins. 
The opening for those push pins looks wimpy as all hell compared to the 
studs.


~ Todd  KA1KAQ



RE: [AMRadio] Thordarson transformer question

2003-12-31 Thread Donald Chester
Something puzzles me, though - in the listing information it says Features 
Thordarson Switchboard Plug-in Terminal Board for quick and accurate 
matching of tube loads. Now, I noticed that the terminals didn't have a 
typical threaded screw hole or post like most others, but I have no idea 
what kind of 'plug-in' plugs it uses. Is there anyone out there who could 
shed some light on this matter for me?


They take a smooth pin, similar to the filament pin on a 4-pin tube socket.  
I don't think standard size banana plugs work.  Special plugs came with the 
transformers.  Lacking the plugs, try various sizes of large gauge copper 
wire, or small diameter brass rod stock from the hardware store.   You might 
even experiment with pins removed from (defunct) tubes if you have any lying 
around.  The pin should plug in with a snug fit, but not be forced in.  Once 
you figure out the optimum size, it shouldn't be difficult to come up with 
something to make a set of homebrew plugs.


Don K4KYV

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Re: [AMRadio] Thordarson transformer question

2003-12-31 Thread Donald Chester
Mine is the one with the rounded corners, wrinkle paint on the end bells. 
Nice nickel-plated 'acorn' cap nuts on the ends. The openings look too 
small for a banana plug but they definitely don't looked threaded either. 
What do these push pins look like and does anyone have a picture or know of 
a site that shows them?


As I recall, the stock pins are mounted on little round plastic (bakelite?) 
discs that attach to the connecting wire.



I have not looked at it, but its likely possible to change out
the push pins, by replacing the entire insulators, or adding
a screw through each push pin with nuts, lock washers, etc.


Looks like you'd have to pull the entire side panel off and replace the 
insulators as one unit on this one


It would be a shame to ruin a vintage unit like that.  Those things are 
classics.  Another problem, some of them are potted with tar.  You would 
have to heat the whole transformer to melt the tar in order to disengage the 
side panel to get at the receptacles.  That would be messy, as best, and at 
worse, you could damage or ruin the transformer in the process.




I have some of the push pins, but you need quite a few in
some configurations...


... One could probably stuff large diameter, stiff wire into the holes 
too...


That would be the best bet until you can find some proper pins.  Murphy says 
that if you successfully modify the transformer, you will find a set of real 
push-pin plugs at the next hamfest.



but I'd like to do it as close to 'right' as possible.


I'd stay away from doing anything to modify the original transformer.

Don K4KYV

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Re: [AMRadio] Thordarson transformer question

2003-12-31 Thread Donald Chester



What's the OD and length of the pins you need? There's probably something
around that someone will know of that's very close if you can measure the 
ones
you've got - when I couldn't find pins for my Johnson swr bridge, it turned 
out
that normal bananas with the flat blades removed yielded pins of the 
correct

OD (better lucky than smart, probably better both).

Alternatively, round brass stock from the hobby/hardware shop is easy to 
work

with, and probably comes in a size very close to the right OD as well.


Another thought - something I have done more than once.  If stock round 
brass rods are slightly too large and you don't have a metal lathe, you can 
jury rig a lathe by chucking the rod in a small high-speed electric drill. 
 Hold a fine-tooth flat file against the rod and switch on the drill.  You 
can easily dress the rod, taking off a mill or two of diameter in a very 
short time.  With a little care and patience you can end up with a uniform 
diameter exactly the size you need.  Just keep testing by seeing how easily 
it inserts into the receptacles until you can get a snug fit that doesn't 
require forcefully jamming it into place.  I once made a slightly oversize 
nominal size shaft precisely fit a dial bushing that way.  You can fine 
tune, using emory cloth or sandpaper once you get close using the file.  Of 
course a real lathe and knowledge of how to use it would be much better.


Don k4kyv

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Re: [AMRadio] Thordarson transformer question

2003-12-31 Thread Todd Bigelow - PS

Donald Chester wrote:
snip

It would be a shame to ruin a vintage unit like that.  Those things 
are classics.  Another problem, some of them are potted with tar.  You 
would have to heat the whole transformer to melt the tar in order to 
disengage the side panel to get at the receptacles.  That would be 
messy, as best, and at worse, you could damage or ruin the transformer 
in the process.


I'd stay away from doing anything to modify the original transformer.

Don K4KYV 


Don and group: I agree completely. This transformer itself could be a 
work of art just in the design, paint, and attention given to details 
like the cap nuts. The insulators are a deep brown porcelain with a 
wonderful shine, like new. I've had this unit for about a decade, having 
purchased it at a hamfest for $10 from a university that was cleaning 
house. My biggest concern was using it somewhere in a rig where I'd 
never see it! It looks that good.


It didn't come with pins though, and since all the iron I've come into 
contact with either had studs or wires, I'm just at a loss for what 
these pins look like. But you can rest assured, I'm not about to do 
anything to modify this unit to simplify its use. I have enough stuff 
around here to muck with as it is. I wouldn't mind using stiff wire 
temporarily, but I'd prefer to use the correct hardware if possible.


Out in my garage there is also a HUGE power supply purchased from a 
friend mainly to obtain the large UTC (I think) HV transformer in it. 
It's close to 3 feet long and a foot high inside of a footlocker-sized 
rolling cabinet with a clear plexiglass end, and took 3 of us to roll it 
up into a pickup. It's not as 'finished' looking as the Thordarson mod 
iron, but it's not bad looking. Someday , given enough time and enough 
floor space, they'd be the makings of a great HB rig. Not sure how to 
put a viewing window in that far down the cabinet, though.


~ Todd  KA1KAQ




Re: [AMRadio] Thordarson transformer question

2003-12-31 Thread Todd Bigelow - PS

[EMAIL PROTECTED] wrote:

What's the OD and length of the pins you need? There's probably something 
around that someone will know of that's very close if you can measure the ones 
you've got




Scott -

No idea what I'm looking for, the insulators stick out about half an 
inch and a jeweler's screwdriver will slide in about 3/4 inch. For all I 
know, there may be something similar to what came with it lurking in a 
box around here somewhere. The only thing that comes to mind are the old 
'phone tip/pin' plugs on early headsets. Something along those lines I'm 
guessing?


~ Todd  KA1KAQ




RE: [AMRadio] Thordarson transformer question

2003-12-30 Thread Mike Wells
I think its just a banana plug connection. Thats what my 11M77 250 watt
model uses in my homebrew 813 rig.

Mike W0FD

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Todd Bigelow - PS
Sent: Tuesday, December 30, 2003 4:32 PM
To: AMRadio@mailman.qth.net
Subject: [AMRadio] Thordarson transformer question


Thanks to the link that Pete posted earlier, I found the information on
a mod transformer found at a hamfest a few years back. It's a Thordarson
Multi-Match model T-11M78, 300-500 watt model. Something puzzles me,
though - in the listing information it says Features Thordarson
Switchboard Plug-in Terminal Board for quick and accurate matching of
tube loads. Now, I noticed that the terminals didn't have a typical
threaded screw hole or post like most others, but I have no idea what
kind of 'plug-in' plugs it uses. Is there anyone out there who could
shed some light on this matter for me?

Many thanks -

Todd,  KA1KAQ

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