[Elecraft] KPA100 KAT100 integration - Question answered!

2005-10-11 Thread bobconvers
DOH! -  It all seems so obvious now - for one thing, I could not use my 
existing control cable (without the KIO2) because the barefoot K2 has 
no place to plug it in!


I now understand that:

(1) the KIO2 includes a new DB9 connector for the barefoot K2 rear 
panel, and


(2) that one of the functions of the KIO2 (in addition to level 
shifting, etc, for computer control) is provide an internal 
interconnnection for the AUXBUS and other control signals from Control 
Board ribbon cable connector of the barefoot K2  to the new DB9 
connector, from which the signals can be conveyed (via control cable) 
to the KPA100/KAT100 in the new box.


Many thanks to those who replied to my question.

Bob, WO3E
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[Elecraft] KAT100 KPA100 integration question

2005-10-10 Thread BobConvers

I have read the KAT100/KPA100 description by KK7P, as well as various 
reflector postings.  However, the KK7P description covered several 
configurations, 
including operating a K2 with only the KPA100 in an EC-2, as well as with a 
KAT100  KPA100 integrated in the EC-2. Thus, I'm still not clear on a couple 
things.

I want to remove the KPA100 from my K2 and install it in the KAT100-2 
enclosure. Since I will NOT be using any type of computer control, is it still 
necessary to install a KIO2 in the K2 and beef up the handling capacity of the 
RF 
choke? 

Or,

Is it sufficient to merely make the internal EC-2 interconnections as 
described in the KK7P description, and use the same control cable (which does 
not 
include the branch cable for connection to a PC) between the barefoot K2 and 
the 
EC-2 combo that I formerly used when operating the KAT100 (in the EC-2) and 
the KPA100 (in the K2).

Am I correct that I can connect the control cable to EITHER the KPA100 DB-9 
or the KAT100 DB-9, in the EC-2?  Thanks.

Bob, WO3E
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[Elecraft] KAT100 relay problem SOLVED

2005-07-28 Thread BobConvers
After I got started with good hints from Don and Jack, Gary helped me nail 
it.   Turned out to be bad U2, which I probably zapped with static when 
installing it.   

Symptoms (on a KAT100, new, under construction) were no operation of ANY 
relay, although the front panel LEDs lit up correctly when switching between 
ANT1/ANT2 and adjusting power on the K2.   A major clue was the 2.5 volts 
measured 
on U2, pin 12 (RYLOAD), which as Jack pointed out was not a valid logic level. 
  It should have been zero.   At Gary's suggestion, I removed the processor 
U1 (carefully, using an anti-static wrist strap), bent pin 15 of U1 straight 
out horizontally, and re-inserted U1 so that   pin 15 was no longer connecting 
the processor to RYLOAD.   Voltage on pin 12 of U2 jumped to 4.1 volts, so U1 
was OK, trying to pull RYLOAD down - something else was pulling it high. 

I re-inspected the board with a magnifier and even took some macro digital 
photos and blew them way up on the computer screen so the pads of U1 and U2 
were 
as big as postcards (I KNEW those 5 megapixels would come in handy).There 
were no shorts or solder splashes, although left-over rosin looks really 
gross at that magnification!   This meant it was probably one of the 6B595s U2, 
U3, or U4.   I ordered a new 6B595 and asked Lisa and the folks at Elecraft to 
get it to me overnight to Maryland, which they did.

OK, it's probably one of the three 6B595s U2, U3, or U4 - but which one?   
Gary suggested I check and and see if one of the 6B595s was warmer than the 
others.   I let things run for about 15 minutes and checked - all were cool.   
NOW 
what?   Then I realized I had forgotten to bend pin 15 of U1 back to its 
normal position, so   U1 hadn't been soaking up electrons, trying to get RYLOAD 
to 
ground.I re-inserted U1 in its normal configuration and after only a 
couple of minutes, U2 was noticeably warmer than the other two chips.   I 
clipped 
the 20 leads of U2 and fired up the Hakko desoldering pump that people on the 
list had spoken highly of.   Quickly, all 20 holes were sucked clean and the 
leads fell out, didn't even have to use solder wick.   I popped in the new 
6B595, fired things up and - klackety klack -
SUCCESS!

It took a while but, with lots of help, I found the problem and learned a lot 
in the process.   I'm really proud to be part of the great Elecraft 
community!

73,
Bob, WO3E
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Re: [Elecraft] KAT100 signal question

2005-07-23 Thread BobConvers
Thanks, Don.   Actually, I get NO action from ANY relay, although the LEDs 
are switching correctly.   I tried to check the signal RYDATA (as best I could 
with no scope, only DMM) and it is an absolutely constant level.   The front 
panel signal FPDATA jumps around in value as the signals come through to 
activate the LEDs, but RYDATA is dead still.   There is 12 v on the the hot 
side of 
the relays and 5 volts on pins 2 of U2, U3, and U4.   With power removed, 
RYDATA measures over 5 megs to ground.   Any other suggestions?   

73,
Bob, WO3E



 Bob,

I would think Q3 is OK since it simply acts as a switch - it does not
produce any voltage.  The MCU (U1) pin 39 is the source for voltage on the
drain of Q3, and a high level of somewhere near 5 volts is to be expected.

Look somewhere else for the problem.  It is difficult to see directly
whether the microprocessor is creating the correct output because it is fed
to the relay drivers as serial data, but the relay driver pins should have
the outputs for the selected relays at a low level, and go to about 12 volts
on the pins connected to the unselected relays.  Check the schematic sheet 1
to see which pins correspond to which relays.
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Re: [Elecraft] KAT100 signal question

2005-07-23 Thread BobConvers
Jack, as I mentioned to Don, I get NO relay action on ANY relay, as I switch 
from ANT1 to ANT2 and /or adjust POWER on the K2/KPA100.   The KAT100 front 
panel LEDs light up correctly.

I was almost certain that before when I checked I saw no change on RYDATA, 
but I checked again and found that RYDATA does indeed switch from steady 5v to 
steady zero and back, when I switch from ANT1 to ANT2 and back.   POWER adjust 
has no effect on RYDATA.   FPDATA is at 5v for for all positions of the K2 
panel, although FPDATA briefly drops and returns to 5v when I adjust the K2 and 
the KAT100 LEDs switch.


 Q3 is probably not your problem. It is an open-drain switch that 
inverts the 8R signal, conditioning it for the microcontroller. It 
appears that the MCU provides the pullup for the signal through the 
internal pullup on PB6. 4.99 volts is about right for this signal.

Just what is the relay problem you are seeing? If Q3 and the /8R 
signals were bad, the KAT would not switch to transmit conditions at 
all. This would be indicated in a number of ways, such as not even 
trying to tune. Relay troubles, however, could be isolated to a small 
area in the circuit.
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Re: [Elecraft] KAT100 signal question

2005-07-23 Thread BobConvers
This is a new KAT100, just completed and under test.   I have never observed 
ANY relay action.
RYLOAD remains at 2.25v and bounces a bit each time I adjust, say,   ANT1 to 
ANT2.
RYCK appears   steady at about zero; and 5Megs to ground with no power.
U3-3 and U4-4 are always zero, also 5Megs to ground with no power.

RYDATA (at both U1-17 and U2-3) is interesting - its action varies according 
to setting of the K2 ATU menu.   When ATU is set to AUTO, adjustment of ANT1 
to ANT2 causes RYDATA to switch between zero and 5v.   When ATU is set to C3, 
for example, RYDATA remains constant at 5v with adjustment of ANT1 to ANT2 
(bounces a bit when switching).   However, when I powered down, and back up 
again, 
I could not always reproduce this exact behavior.

After playing around, I reached an ATU menu condition where I could see a 
five volt swing as I switched between ANT1 and ANT2.   I looked for a similar 
swing at U2-18 and U3-3.   There was no corresponding swing, always zero.   Am 
I 
correct that the finger of suspicion is beginning to point at U2?



None of these measurements really say anything. What is the level of 
RYDATA, RYLOAD and RYCK at both the MCU and U2, U3 and U4?

Have the relays ever worked, or is this a new unit? You might want to 
check the solder joints at pins 15, 16 and 17 of the MCU, as well as 
those at pin 3 of U2, and 12 and 13 of U2, U3 and U4. Lastly, cycle 
through the K2 menu's C and L settings to check for any relay action. 
It is quite possible that the KAT100 is simply not commanding the 
relays to change - the question in that case is why not?
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Re: [Elecraft] KAT100 signal question

2005-07-23 Thread BobConvers
To put it another way, what _is_ working?

Sorry, I had not repeated information from an earlier post:   I have proceded 
in constructing the KAT100 as far as the step of connecting the KAT100 to the 
K2/KPA100, on the K2 panel switching back and forth between ANT1 and ANT2, 
looking for proper illumination of the tuner LEDs, and listening for operation 
of the tuner relays.   The K2 menu includes an ATU entry, with proper submenu 
entries (AUTO, L1, C1, etc) which I interpreted to mean that the K2 was 
recognizing the presence of the tuner.   The tuner LEDs correctly indicate 
operation 
of K2 controls (ANT1/2 and HI/tuner relay action from ANT1/ANT2, power adjust, 
K2 ATU menu operation, or anything else.


A voltage of 2.25 voltswould indicate that it is very rapidly changing and 
your VOM is 
averaging it to that level, or something is incorrectly connected on 
the board. Again, maybe a bad solder joint, not soldered at all, OR, 
a solder splash causing a short from the RYLOAD line to a signal that 
is normally high (even +5V).
..
The evidence is getting stronger for a short between two 
conductors on the board. It is possible that one of the ICs is 
internally shorted causing the problem, but it is more likely that 
the problem is external to the chips. Go back and inspect the board 
with a good magnifying glass, and you might check your solder joints. 

I had carefully inspected the board with Optivisor, but will check again for 
splashes.   All solder joints look shiny, but I'll re-heat any joints that are 
in the path of signals we are looking at.


Also, check the MCU (U1) to make sure that all pins are in the socket 
and that none got bent under when installing the chip. Bending pins 
when inserting chips into sockets is way too easy to do, especially 
for 40 pin devices. A bent pin could be shorting against another pin, 
causing conditions similar to what you described.

Using the magnifier, the MPU pins look even and properly inserted.   I had 
considered lifting the MPU out of its socket for a closer look, but thought 
that 
might cause more problems than it would reveal.I'll do it now.

Thanks again, and I will let you know if I find anything.

73,
Bob, WO3E


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[Elecraft] KAT100 – No relay action

2005-07-17 Thread BobConvers
After success on K2#4565, KAT2, KDSP2, KNB2, KAT2, KSB2, and KPA100, I’ve hit 
a problem with my KAT100.   No relay action at all.

When I power up and connect the KAT100 and K2/KPA100, the K2 menu shows ATU 
and multiple ATU options submenu, the KAT100 LEDs correctly show switching 
between ANT1 and ANT2 and switching between HI and LOW power when the K2 power 
control is adjusted.   But no relay action.

Voltage checks show 12V on both sides of RFC2 and 5V to pin2 of U2, U3, and 
U4.   Inspection shows no solder bridges around U1 or U2.

Since the LEDs are working, seems like it’s probable the processor U1 is 
working OK and successfully getting its information from the K2.   Likely 
problem 
would seem to be with the signal RYDATA from pin 17 of the processor to pin 3 
of U2.   I re-heated both these pins, with no change in results.   (By the 
way, how is RYDATA supposed to get from U1,pin 17 to U2,pin 3?   Seems like 
there 
is no board trace connecting the two.)

Do I have a bad U2?   It did take multiple attempts before getting its pins 
squared up prior to insertion in the RF board, but I had my anti-static strap 
on.   Any suggestions?   Thanks.

73,
Bob, WO3E

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[Elecraft] Can MFJ PS be cleaned up?

2005-06-12 Thread BobConvers
I wsa given an MFJ-1317 PS, rated to supply 2.89A at 13.8VDC.   However, this 
is apparently not one of the lucky ones, and it puts out lots of hash.   I 
put several ferrite cores on both the input and output lines, with little 
improvement - the hash appears to be coming through the case.   Has anyone had 
any 
luck cleaning up one of these?   Also, it's not obvious how to open the case, 
and before I use brute force, does anyone have any hints?   TIA,

Bob, WO3E
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[Elecraft] It's Island Night!

2005-05-22 Thread BobConvers
Incredible what a few hours this afternoon tossing the 66 ft wire into the 
backyard trees can do.   After checking in with Kevin on 20meter ECN with 
#4565, 
later tonight I worked CO, TK, and 3B8 with #4565!   Amazing! 

73,
Bob, WO3E
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[Elecraft] RE: Now that we know

2005-04-18 Thread bobconvers

Then I started studying electronics in the mid 60s with
tube gear.


Reminds me of the time I was an Explorer Scout advisor in the 80's and 
one of the kids came up, showed me an old schematic, and asked What's 
this funny thing here?   It's got an upsidedown T on top, dotted line 
in the middle, solid line on the bottom with a teepee underneath, all 
inside of a circle.  I told him it was a vacuum tube.  Blank stare.  
So I added, It's like a cross between an FET and a lightbulb.


73,
Bob, WO3E
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[Elecraft] CAL FIL question on K2 #4565

2005-04-16 Thread BobConvers
I completed assembly of #4565 and all seemed well.   I used Spectrogram to 
perform CAL FIL using the N0SS article as a guide, but chose 650Hz as my 
sidetone freq since I thought I preferred a slightly higher tone, and selected 
100Hz 
as FIL4 bandwidth.   I completed the CAL FIL process, with all values of the 
BFO parameter and BFO freq consistent with (not quite identical to) the manual. 
  

After tuning around the bands for a while (and having a ball!), I decided 
that the sidetone freq was too high and 600 Hz was probably what I wanted, 
after 
all.   So I selected 600 as the sidetone and tried to re-do CAL FIL.   CW 
NORMAL went well, and I got slightly different values than for 650 Hz, as 
expected.   Most of CW REVERSE seemed OK also - except for FIL1 and FIL4.   For 
FIL1, 
the BFO parameter was EXACTLY the same as for CW NORMAL, and for FIL4 the BFO 
parameter was the same as the bandwidth center value.   Specifically, here is 
what I found:

Using band noise at 10.115 since it was quieter than other bands on a 
Saturday morning, I found the BFO parameter at center of bandwidth (lowest tone 
of 
background noise) to be about 151 (same as on the previous 650Hz run).   Here 
are the BFO parameters for the four filters on CW NORMAL and CW reverse:

CW NORMAL- FIL1: 122;   FIL2:114; FIL3: 112; FIL4: 110

CW REVERSE - FIL1: 122;   FIL2: 155; FIL3: 153;   FIL4: 151

I understand that all BFO parameter values for CW REVERSE should be ABOVE 
bandwidth center (151). The only possible complicating factor I noted was that 
occasional signals could be heard (actually seen) on the band, manifesting 
themselves as spikes on the Spectrogram display. Actually, it was one of these 
that 
leads me to believe that I was properly getting a reverse display between CW 
NORMAL and REVERSE, since one spike appeared at the right edge of the 
Spectrogram display on NORMAL and at an equal distance from the left edge on 
REVERSE.

I would appreciate suggestions on what 's happening.

73,
Bob, WO3E
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Re: [Elecraft] CAL FIL question on K2 #4565

2005-04-16 Thread BobConvers
Thanks, Ron.   I did indeed have the BFO for FIL1 on CW-R on the wrong side.  
 I cranked the BFO parameter up toward the center value and beyond, and saw 
another bandpass display (the right one) on Spectrogram.   I had not 
appreciated that you will get a similar display on either side of the bandpass 
center.   
It's all starting to come together now.

All I have to do now is get resonant antenna up (or build the KAT2) and have 
the first QSO.

73, 
Bob, WO3E
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[Elecraft] Components on RF board bottom

2005-03-29 Thread BobConvers
Thanks for all the suggestions for easing the three components onto the 
bottom of the   RF board.   I'm looking forward to receiving the replacement RF 
choke and giving it another shot - this time being VERY gentle on the leads.

--Bob, WO3E
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[Elecraft] K2 RF board - components on bottom?

2005-03-26 Thread BobConvers
 I was finally able to free up some blocks of time and begin construction of 
K2 #4565.  This, and my construction of a KX1 earlier this year, is the most 
satisfying and enjoyable experience in ham radio that I've had in years.  I've 
also learned a great deal monitoring the discussions on the reflector.

My construction was proceding successfully (if slowly) up to the point in 
Assembly, Part II, page 52, where components are connected to U4 (the PLL) on  
the bottom of the RF board.  I found this to be the trickiest part so far 
(haven't begun the toroids yet!). 

After several failures, and much thought and preparation with pre-bending and 
tinning of leads, I was finally able to get C91, C88, RFC15 soldered to the 
correct points on the bottom of the board - with no shorts.  However, I now 
have no continuity through RFC 15.  I assume that means I destroyed the choke 
during the mounting process, so I'm ordering a replacement and will try again 
next week.

Before I do that, does anyone have any words of wisdom on how to manipulate 
and mount these components to increase my chances of success on the next 
attempt.  Thanks.

Bob, WO3E
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[Elecraft] N-GEN noise generator question

2004-11-26 Thread BobConvers
This is my first kit in over 35 years, so I have a basic question.  The N-GEN 
noise generator kit uses a surface mount device designated MAR-1 as U1, a 
tiny drum-shaped body with four leads protruding radially outward from the 
center.  The end of one of the leads is cut at a slant.   The kit instructions 
say 
to orient the slant-cut lead toward the center of the circuit board.  However, 
I'm not sure which side of the device should be facing up.  

One side of the device is labeled .10, with an underscore under the zero, 
and I would assume this side should be facing up.  However, the directions also 
say that the body of the device will fit into the hole in the board between 
the pads, so if I place the longer side of the body of the device into the hole 
 (to have more of the device extending into the hole), the label is now face 
down.  Both orientations result in the four leads positioned above the pads on 
the board and both have the slant-cut lead pointing to the center of the 
board - which should I use?

73,
Bob, WO3E

PS: It's great to bebuilding again, but DANG - these modern   parts are 
small!
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[Elecraft] Re: N-GEN noise generator question

2004-11-26 Thread BobConvers
Thanks, guys.   Now I can get back to it.   BTW, what type of device is the 
MAR-1?
73, Bob, WO3E

By the way it will work eithere way you mount it as long as the slanted 
lead
is pointing toward C2.  The two leads on either side are connected to
ground.

73'Jim K4ZM
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