Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-17 Thread David Ferrington, M0XDF
Well, I’ve still got some, go back quite a few years, but they are in my junk 
box!
73 de David, M0XDF (K3 #174, P3 #108)
-- 
Now, here, you see, it takes all the running you can do, to keep in the
same place. If you want to get somewhere else, you must run at least twice
as fast as that! -Lewis Carroll, mathematician and writer (1832-1898)

> On 17 Jan 2021, at 19:51, Josh Fiden  wrote:
> 
> 1/8” doesn’t exist. They’re all 3.5mm. 
> 
> Biggest problem I’ve seen in cheap import connectors is poor quality plating. 
> Both material & surface finish. 
> 
> 73
> Josh W6XU
> 
> Sent from my iPad
> 
>> On Jan 17, 2021, at 6:29 AM, David Ferrington, M0XDF  
>> wrote:
>> 
>> No one seams to have mentioned that there is a small difference in diameter 
>> between a 3.5mm plug and a 1/8” plug (which is 3.175mm).
>> However, I believe the socket on the K3 is a 3.5mm one, so that should not 
>> have caused this.
>> I’m sure someone like Don can confirm this.
>> 
>> 
> 

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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-17 Thread Wayne Burdick
If you break a plug tip off inside a connector on one of our radios, and can't 
get it out, send it in and we'll replace the connector. No charge for anything 
but shipping.

73,
Wayne
N6KR


> On Jan 17, 2021, at 11:51 AM, Josh Fiden  wrote:
> 
> 1/8” doesn’t exist. They’re all 3.5mm. 
> 
> Biggest problem I’ve seen in cheap import connectors is poor quality plating. 
> Both material & surface finish. 
> 
> 73
> Josh W6XU
> 
> Sent from my iPad
> 
>> On Jan 17, 2021, at 6:29 AM, David Ferrington, M0XDF  
>> wrote:
>> 
>> No one seams to have mentioned that there is a small difference in diameter 
>> between a 3.5mm plug and a 1/8” plug (which is 3.175mm).
>> However, I believe the socket on the K3 is a 3.5mm one, so that should not 
>> have caused this.
>> I’m sure someone like Don can confirm this.
>> 
>> 

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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-17 Thread Josh Fiden
1/8” doesn’t exist. They’re all 3.5mm. 

Biggest problem I’ve seen in cheap import connectors is poor quality plating. 
Both material & surface finish. 

73
Josh W6XU

Sent from my iPad

> On Jan 17, 2021, at 6:29 AM, David Ferrington, M0XDF  
> wrote:
> 
> No one seams to have mentioned that there is a small difference in diameter 
> between a 3.5mm plug and a 1/8” plug (which is 3.175mm).
> However, I believe the socket on the K3 is a 3.5mm one, so that should not 
> have caused this.
> I’m sure someone like Don can confirm this.
> 
> 

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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-17 Thread David Ferrington, M0XDF
No one seams to have mentioned that there is a small difference in diameter 
between a 3.5mm plug and a 1/8” plug (which is 3.175mm).
However, I believe the socket on the K3 is a 3.5mm one, so that should not have 
caused this.
I’m sure someone like Don can confirm this.

73 de David, M0XDF (K3 #174, P3 #108)


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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-17 Thread Jim Brown

On 1/16/2021 7:31 PM, Wes wrote:
Well, when you send your intellectual property and designs to China to 
get your stuff build cheap you should expect that they will steal it and 
undercut you. False economy.


Yes. I own a spectrum analyzer and scope from a company that I'm told 
ripped off designs from a major US mfr outsourcing to China, and costing 
me 20-25% of what I would have paid for the US mfr's product.


But I don't believe the companies I cited were doing that, at least not 
in that time frame.


73, Jim K9YC
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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-16 Thread Ray
Hi Jim
I worked as a Components Engineer at a Number of large Computer company’s,
And was fortunate Not to have run into any Fake’s,
But I did see on a number of Occasions where Firms would go out looking for 
Cheaper PC Boards or Fast turn around Fabs and Go Off Shore!
They Just handed there ”intellectual property”  to the World !
……….. just my 2 cents worth……..  Ray  WA6VAB  K3   


From: Wes
Sent: Saturday, January 16, 2021 7:32 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] tip of 3.5 mm plug remains in key jack

Well, when you send your intellectual property and designs to China to get your 
stuff build cheap you should expect that they will steal it and undercut you.  
False economy.

Wes  N7WS


On 1/16/2021 1:48 PM, Jim Brown wrote:
> On 1/15/2021 4:09 PM, Gwen Patton wrote:
>> I had to do this, too, on my KX3. I had to open it up and use a lockpick to
>> push the broken tip out from the back of the jack.
>
> For almost 30 years, I've served on international Standards Working Groups 
> (of 
> the Audio Engineering Society Standards Committee) with representatives of 
> the 
> world's two manufacturers of quality audio connectors, Switchcraft (US) and 
> Neutrik (EU). In our meetings, both have recounted problems they have with 
> counterfeit versions of connectors produced in China. I'm also a member of 
> the 
> Working Group on Microphones, and major mic manufacturers have long had the 
> same problem with their products.
>
> Among the defects of the counterfeit connectors are 1) lousy construction, so 
> that they fall apart and 2) they don't conform to the physical size 
> definitions of the Standard for the part they claim to be.
>
> As long as 20 years ago, I was reading about counterfeit fasteners causing 
> problems for aircraft manufacturers.
>
> 73, Jim K9YC 

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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-16 Thread Wes
Well, when you send your intellectual property and designs to China to get your 
stuff build cheap you should expect that they will steal it and undercut you.  
False economy.


Wes  N7WS


On 1/16/2021 1:48 PM, Jim Brown wrote:

On 1/15/2021 4:09 PM, Gwen Patton wrote:

I had to do this, too, on my KX3. I had to open it up and use a lockpick to
push the broken tip out from the back of the jack.


For almost 30 years, I've served on international Standards Working Groups (of 
the Audio Engineering Society Standards Committee) with representatives of the 
world's two manufacturers of quality audio connectors, Switchcraft (US) and 
Neutrik (EU). In our meetings, both have recounted problems they have with 
counterfeit versions of connectors produced in China. I'm also a member of the 
Working Group on Microphones, and major mic manufacturers have long had the 
same problem with their products.


Among the defects of the counterfeit connectors are 1) lousy construction, so 
that they fall apart and 2) they don't conform to the physical size 
definitions of the Standard for the part they claim to be.


As long as 20 years ago, I was reading about counterfeit fasteners causing 
problems for aircraft manufacturers.


73, Jim K9YC 


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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-16 Thread Gwen Patton
I did try a broken key extractor to get the tip of the plug out of the
jack, but I couldn't get it to grab. But getting a broken key out of a lock
is what it's designed for, so it might have worked reasonably well to get
that key out of your ignition.

-=-=-=-=-=-=-=-=-
73,
Gwen, NG3P


On Sat, Jan 16, 2021 at 5:27 PM Jay Rutherford  wrote:

> I once used super glue to try to get the end of a broken off ignition key
> out. Ha ha, that lock was never the same!
>
> Eugen, I'm glad you were able to get the broken piece out of the jack. Ham
> ingenuity!
>
> 73
> Jay K3BH
>
> On Sat, Jan 16, 2021, at 12:04, Eugen DL4SAS via Elecraft wrote:
> > Hello,
> >
> > thank you very much for your advises and responses.
> > They are really helpful.
> > Here is what I have learned.
> >
> > Several options how to remove the tip of the plug from the jack:
> 
> >
> > B.  put a small piece of super glue on the tip of a straightened paper
> > clip, insert it, wait sufficient time for perfect binding, then pull
> > out the tip. Glue gel should work better than glue fluid. Avoid putting
> > the glue at the inside of the jack. You may use a straw around the clip
> > for shielding.
> 
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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-16 Thread Jay Rutherford
I once used super glue to try to get the end of a broken off ignition key out. 
Ha ha, that lock was never the same!

Eugen, I'm glad you were able to get the broken piece out of the jack. Ham 
ingenuity!

73
Jay K3BH

On Sat, Jan 16, 2021, at 12:04, Eugen DL4SAS via Elecraft wrote:
> Hello,
> 
> thank you very much for your advises and responses.
> They are really helpful.
> Here is what I have learned.
> 
> Several options how to remove the tip of the plug from the jack:

>
> B.  put a small piece of super glue on the tip of a straightened paper 
> clip, insert it, wait sufficient time for perfect binding, then pull 
> out the tip. Glue gel should work better than glue fluid. Avoid putting 
> the glue at the inside of the jack. You may use a straw around the clip 
> for shielding.

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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-16 Thread Jim Brown

On 1/15/2021 4:09 PM, Gwen Patton wrote:

I had to do this, too, on my KX3. I had to open it up and use a lockpick to
push the broken tip out from the back of the jack.


For almost 30 years, I've served on international Standards Working 
Groups (of the Audio Engineering Society Standards Committee) with 
representatives of the world's two manufacturers of quality audio 
connectors, Switchcraft (US) and Neutrik (EU). In our meetings, both 
have recounted problems they have with counterfeit versions of 
connectors produced in China. I'm also a member of the Working Group on 
Microphones, and major mic manufacturers have long had the same problem 
with their products.


Among the defects of the counterfeit connectors are 1) lousy 
construction, so that they fall apart and 2) they don't conform to the 
physical size definitions of the Standard for the part they claim to be.


As long as 20 years ago, I was reading about counterfeit fasteners 
causing problems for aircraft manufacturers.


73, Jim K9YC


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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-16 Thread Rich NE1EE
On 2021-01-16 18:04:+0100, Eugen DL4SAS via Elecraft wrote:
>Hello,
>Here is what I have learned.
>
>Finally, option C worked for me.

Thanks for reposting all the ideas in one place. Much easier to find in the 
future, and easier to keep mental track of.

~R~
72/73 de Rich NE1EE
The Dusty Key
On the banks of the Piscataqua

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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-16 Thread Eugen DL4SAS via Elecraft
Hello,

thank you very much for your advises and responses.
They are really helpful.
Here is what I have learned.

Several options how to remove the tip of the plug from the jack:

A.  use a ball pen refill with a proper inner diameter, i.e from a BIC pen, 
which pulls over the tip firmly and then out the tip
B.  put a small piece of super glue on the tip of a straightened paper clip, 
insert it, wait sufficient time for perfect binding, then pull out the tip. 
Glue gel should work better than glue fluid. Avoid putting the glue at the 
inside of the jack. You may use a straw around the clip for shielding.
C. use a drill with appr. 1mm or 0.04 inch diameter, drill by hand into the tip 
and pull it out.
D. use a screw with a small diameter und carefully screw it in the tip and pull 
it out.
E. open the rig and use a lock pick or similar tool to push the broken tip out 
from the back of the jack. It only works if the jack is open from the behind.
F. bring the rig to an Elecraft authorized repair service/repair center
..tbc

Finally, option C worked for me.

Enjoy the weekend.
73,
Eugen, DL4SAS
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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-15 Thread Gwen Patton
I had to do this, too, on my KX3. I had to open it up and use a lockpick to
push the broken tip out from the back of the jack. I'm just glad it wasn't
the type with a plastic box around the action, or it would have been a lot
harder.

-=-=-=-=-=-=-=-=-
73,
Gwen, NG3P


On Fri, Jan 15, 2021 at 1:15 PM Chris Waldrup  wrote:

> I had this happen with a neighbors daughters laptop. I was able to get a
> small diameter drill bit like is used for drilling pcb holes and using a
> pin vise put a few twists of the bit into the broken part of the connector.
> Then I gently pulled it out.
>
> Chris
> KD4PBJ
>
> > On Jan 15, 2021, at 11:54 AM, Rich NE1EE 
> wrote:
> >
> > On 2021-01-15 18:25:+0100, Eugen Bauknecht via Elecraft wrote:
> >> Hello,
> >> after removing the cable of an external key the tip of the stereo 3.5
> mm plug remains in the KX2 key jack.
> >> Any idea how to remove the tip without destroying or replacing the key
> jack?
> >> Any help is appreciated.
> >> 73 de Eugen DL4SAS
> >
> > I had this happen with one of my "quality" adapters that I used in my
> Kenwood TS-830S. I think the reason in my case was 1) the quality adapter
> (Sony) was designed for newer jacks, and 2) the older Kenwood jack is very
> "strong". That is, the spring tension of the clips that hold the 1/4" plug
> exert a lot of pressure. I assume that is because in days of old (I picked
> this up decades ago, and still have an original headset from those days)
> the plug was also pretty sturdy. Think old style switchboards, and cycles.
> >
> > I ended up using a variety of tools, and going in from the rear. The
> broken tip was rotated, so it would not simply pop out. I needed to use a
> fine round steel pick to line it up correctly, then use another fine tool
> to press the tip out from the rear. I went to all this trouble because to
> get at the jack on the 830 means dismantling much of the radio. I
> originally thought, that's too much work, I should be able to do this
> easily. Not so. Much patience, finding the right tools, dexterity. Not
> familiar with the KX2, but assume that it would be easier because the KX2
> is much newer tech. Heck, might not even be worth the effort, if the jack
> is reasonably accessible...just replace it? Or is it board-mounted? Even
> so, prob easier to get at than my 830. OTOH, the 830 jack is "open", so I
> could get at the internals. Some newer jacks are encased. In that case
> (sic), I think that a replacement is in order.
> >
> > ~R~
> > 72/73 de Rich NE1EE
> > The Dusty Key
> > On the banks of the Piscataqua
> >
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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-15 Thread Phil Kane

On 1/15/2021 9:25 AM, Eugen Bauknecht via Elecraft wrote:


Any idea how to remove the tip without destroying or replacing the key jack?


I don't mean to belittle the problem, but it's the same as when the 
flexible part of my hearing aid (earbud) broke off in my ear canal - use 
the proper tools and work *very* gently.


If the diameter was larger I would recommend a tool set used for screw 
extraction but I don't think that you could find one for that size that 
outside of a dental office.  The suggestion of using a small drill bit 
and pin vise sounds like a reasonable thing to try.


73 de K2ASP - Phil Kane
Elecraft K2/100   s/n 5402

From a Clearing in the Silicon Forest
Beaverton (Washington County) Oregon

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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-15 Thread Chris Waldrup
I had this happen with a neighbors daughters laptop. I was able to get a small 
diameter drill bit like is used for drilling pcb holes and using a pin vise put 
a few twists of the bit into the broken part of the connector. Then I gently 
pulled it out. 

Chris
KD4PBJ

> On Jan 15, 2021, at 11:54 AM, Rich NE1EE  wrote:
> 
> On 2021-01-15 18:25:+0100, Eugen Bauknecht via Elecraft wrote:
>> Hello,
>> after removing the cable of an external key the tip of the stereo 3.5 mm 
>> plug remains in the KX2 key jack.
>> Any idea how to remove the tip without destroying or replacing the key jack?
>> Any help is appreciated.
>> 73 de Eugen DL4SAS
> 
> I had this happen with one of my "quality" adapters that I used in my Kenwood 
> TS-830S. I think the reason in my case was 1) the quality adapter (Sony) was 
> designed for newer jacks, and 2) the older Kenwood jack is very "strong". 
> That is, the spring tension of the clips that hold the 1/4" plug exert a lot 
> of pressure. I assume that is because in days of old (I picked this up 
> decades ago, and still have an original headset from those days) the plug was 
> also pretty sturdy. Think old style switchboards, and cycles.
> 
> I ended up using a variety of tools, and going in from the rear. The broken 
> tip was rotated, so it would not simply pop out. I needed to use a fine round 
> steel pick to line it up correctly, then use another fine tool to press the 
> tip out from the rear. I went to all this trouble because to get at the jack 
> on the 830 means dismantling much of the radio. I originally thought, that's 
> too much work, I should be able to do this easily. Not so. Much patience, 
> finding the right tools, dexterity. Not familiar with the KX2, but assume 
> that it would be easier because the KX2 is much newer tech. Heck, might not 
> even be worth the effort, if the jack is reasonably accessible...just replace 
> it? Or is it board-mounted? Even so, prob easier to get at than my 830. OTOH, 
> the 830 jack is "open", so I could get at the internals. Some newer jacks are 
> encased. In that case (sic), I think that a replacement is in order.
> 
> ~R~
> 72/73 de Rich NE1EE
> The Dusty Key
> On the banks of the Piscataqua
> 
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Re: [Elecraft] tip of 3.5 mm plug remains in key jack

2021-01-15 Thread Rich NE1EE
On 2021-01-15 18:25:+0100, Eugen Bauknecht via Elecraft wrote:
>Hello,
>after removing the cable of an external key the tip of the stereo 3.5 mm plug 
>remains in the KX2 key jack.
>Any idea how to remove the tip without destroying or replacing the key jack?
>Any help is appreciated.
>73 de Eugen DL4SAS

I had this happen with one of my "quality" adapters that I used in my Kenwood 
TS-830S. I think the reason in my case was 1) the quality adapter (Sony) was 
designed for newer jacks, and 2) the older Kenwood jack is very "strong". That 
is, the spring tension of the clips that hold the 1/4" plug exert a lot of 
pressure. I assume that is because in days of old (I picked this up decades 
ago, and still have an original headset from those days) the plug was also 
pretty sturdy. Think old style switchboards, and cycles.

I ended up using a variety of tools, and going in from the rear. The broken tip 
was rotated, so it would not simply pop out. I needed to use a fine round steel 
pick to line it up correctly, then use another fine tool to press the tip out 
from the rear. I went to all this trouble because to get at the jack on the 830 
means dismantling much of the radio. I originally thought, that's too much 
work, I should be able to do this easily. Not so. Much patience, finding the 
right tools, dexterity. Not familiar with the KX2, but assume that it would be 
easier because the KX2 is much newer tech. Heck, might not even be worth the 
effort, if the jack is reasonably accessible...just replace it? Or is it 
board-mounted? Even so, prob easier to get at than my 830. OTOH, the 830 jack 
is "open", so I could get at the internals. Some newer jacks are encased. In 
that case (sic), I think that a replacement is in order.

~R~
72/73 de Rich NE1EE
The Dusty Key
On the banks of the Piscataqua

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