Re: EN61000-3-2:2000 Harmonic current emissions

2002-07-25 Thread Scott Douglas

John,

I was looking at my copy of 61000-3-2 to find the references you all are 
making. My copy does not have a paragraph 6.2.3.3 for example. Then I 
realized you are referring to EN 61000-3-2 : 2000. What I have is IEC 
61000-3-2 : 2000.


Can anyone tell me that there is that big a difference between the IEC and 
EN version of this standard? I have para. 6.2, 6.2.1, 6.2.2, 6.3 and that 
is all.


And, if there is that big a difference between the two, how does that 
happen? I though EN's were nothing more than approved IEC's? What am I 
missing here?


Regards,
Scott Douglas

Senior Compliance Engineer
Narad Networks
515 Groton Road
Westford, MA 01886
office:  978 589-1869
cell: 978-239-0693
dougl...@naradnetworks.com
www.naradnetworks.com


At 02:19 AM 7/25/02 -0400, John Barnes wrote:


Neil,
If the power supplies are intended for audio equipment, where the peak
power required for some types of music can be 10 times the average
power, I could buy the manufacturer's explanation.  Otherwise their
explanation of how they pass EN 61000-3-2:2000 sounds bogus to me.

An EN 61000-3-2:2000 harmonics test will usually take between 2.5
minutes and 25 minutes (Section 6.2.4, Test observation period).
Beginning 10 seconds after the EUT is turned on (Section 6.2.3.2,
Starting and stopping), the harmonic current drawn by the equipment
under test (EUT) is measured and analyzed in 1.5-second time chunks
(Section 6.2.2, Measurement Procedure).

Section 6.2.3.3, Application of limits, specifies that for an individual
harmonic current (one frequency), the average over the entire test
observation period must be under the specified limit.  But the average
over a 1.5 second time chunk may exceed the specified limit by up to
50%.

This makes more sense when we read Annex C, detailing the test
conditions for various types of equipment. Audio amplifiers stand out
because of the wide normal variations in output-power, and thus current
draw.  Similarly, washing machines stand out because certain modes may
require stopping and re-starting the motor, and starting an induction
motor can draw five to seven times its full-load running current.

A brief, infrequent burst of input current is not going to cause
overheating of neutral wires or power transformers, which is the major
concern of EN 61000-3-2.  Do an Internet search for triplen if you
would like to read more about this subject.

John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: EN61000-3-2:2000 Harmonic current emissions

2002-07-25 Thread John Barnes

Neil,
If the power supplies are intended for audio equipment, where the peak
power required for some types of music can be 10 times the average
power, I could buy the manufacturer's explanation.  Otherwise their
explanation of how they pass EN 61000-3-2:2000 sounds bogus to me.

An EN 61000-3-2:2000 harmonics test will usually take between 2.5
minutes and 25 minutes (Section 6.2.4, Test observation period). 
Beginning 10 seconds after the EUT is turned on (Section 6.2.3.2,
Starting and stopping), the harmonic current drawn by the equipment
under test (EUT) is measured and analyzed in 1.5-second time chunks
(Section 6.2.2, Measurement Procedure).

Section 6.2.3.3, Application of limits, specifies that for an individual
harmonic current (one frequency), the average over the entire test
observation period must be under the specified limit.  But the average
over a 1.5 second time chunk may exceed the specified limit by up to
50%.  

This makes more sense when we read Annex C, detailing the test
conditions for various types of equipment. Audio amplifiers stand out
because of the wide normal variations in output-power, and thus current
draw.  Similarly, washing machines stand out because certain modes may
require stopping and re-starting the motor, and starting an induction
motor can draw five to seven times its full-load running current. 

A brief, infrequent burst of input current is not going to cause
overheating of neutral wires or power transformers, which is the major
concern of EN 61000-3-2.  Do an Internet search for triplen if you
would like to read more about this subject.

John Barnes
dBi Corporation
http://www.dbicorporation.com/

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Re: EN61000-3-2:2000 Harmonic current emissions

2002-07-24 Thread Ted Rook

Neil I can't answer your question directly, but..the EMC rules have 
provisions which allow exclusion of items which draw more than 1kW and or are 
not for consumer applications. Your power supplies may fall inside these 
exclusions and therefore may not need EMC evaluation. We have a linear PS in 
the same situation.

I understand in principal one may make a declaration that the EMC does not 
apply though this has not been followed through. The LVD would still apply. 

The aim of the EMC Directive is to control pollution of the public supply from 
multiple low power non-pfc loads such as TV, home computer terminals etc. They 
can't and don't want to control smaller quantities of commercial loads. Of 
course you may find that no EMC test house will know about the limitations on 
EMC application, because it would do them out of a job.nevertheless I 
am speaking the truth as I know it but cannot quote you chapter and verse.

You might find the website of John Woodgate helpful www.jmwa.demon.co.uk he is 
knowledgable about audio applications.

Good Luck

Ted Rook

Crest Audio Console Div

(Brit audio engineer in NJ USA)



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EN61000-3-2:2000 Harmonic current emissions

2002-07-24 Thread Neil Helsby

Hi,

We have been using pfc corrected power supplies where each harmonic has 
met the requirements of EN61000-3-2 Class A limits. Investigating some 
new ranges of power supplies, we find that some individual harmonic 
currents exceed the limits. The manufacturers have quoted sections 3Z1, 
3Z3, 6.2.3.3  7 as reasons why they pass the requirements of the 
standard.

Can anyone explain in plain English the meaning of these paragraphs with 
respect to the limits for class A and the measurements of individual 
harmonics?

Many thanks,

Neil Helsby


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Re: Harmonic current emissions

2002-01-24 Thread CherryClough
Dear Rich
Many thanks for your useful analyses.

I was wrong to suggest that the 'computer industry' is in denial about mains 
harmonics - I realise that many people in that industry have made and are 
making valuable contributions in that field. 
But I am sure that the claims that there is 'no scientific evidence' for 
harmonics problems would not stand the light of day. In the UK harmonic 
problems due to fluorescent lighting have been discussed in public fora since 
the 1950's, and Arrilaga's important textbook on harmonics was published in 
1985. The IEE (based in London) held an international conference on harmonics 
in power systems in 1981.

I haven't costed any PFC designs for a while, but there now appear to be 
solutions available that have much lower cost then the 'active PFC' front 
converters we used to use. For example: the 'charge-pump' method,  which does 
not use additional switching devices - see Infineon Application Note: AN-TDA 
1684X (version 1.2 dated June 2000) and a (probably) forthcoming article on 
improving this technique in a future issue of Compliance Engineering Magazine 
(www.ce-mag.com).

Regards, Keith Armstrong

In a message dated 23/01/02 20:11:32 GMT Standard Time, ri...@sdd.hp.com 
writes:

 Subj:Harmonic current emissions
 Date:23/01/02 20:11:32 GMT Standard Time
 From:ri...@sdd.hp.com (Rich Nute)
 Sender:owner-emc-p...@majordomo.ieee.org
 Reply-to: A HREF=mailto:ri...@sdd.hp.com;ri...@sdd.hp.com/A (Rich Nute)
 To:cherryclo...@aol.com
 CC:ghery.pet...@intel.com, emc-p...@majordomo.ieee.org
 
 Hi Keith and Ghery:
 
 
 There are a number of effects of harmonic current 
 emission from non-linear loads.
 
 1)  When a large number of loads rich in triplen
 harmonics are supplied from a 3-phase source,
 the neutral current can be as high as root 3
 of the phase current.  (This effect does not
 exist on a single-phase distribution system,
 or on a 3-phase system where each phase has
 its own neutral.)
 
 Where the neutral wire is sized for a balanced
 load, some authorities allow the neutral wire 
 to be one size smaller than the phase wire.  
 Such a wire is likely to be overheated by the 
 triplen currents.  Indeed, it is possible to
 overheat the neutral wire when it is sized the
 same as the phase wire.  In the USA, authorities
 now require (for such loads) the wire to be
 larger than the phase wire, or two, parallel
 neutral wires.
 
 2)  Consider that the non-linear load generates 
 current at harmonics of the mains frequency and 
 injects it into the mains distribution system.  
 This current must circulate in the distribution 
 system and return to the source (load).  Often, 
 this current circulates in the delta primary of 
 the first upstream delta-wye distribution 
 transformer, and causes the transformer delta 
 winding to overheat.  (This effect is likewise
 mostly due to triplen harmonics.)
 
 In the USA, distribution transformers are 
 specially designed to dissipate this power
 without overheating.  Such transformers include
 a K-factor rating, which is a measure of the
 transformer to accommodate the current.
 
 3)  Depending on the source impedance, a large 
 number of non-linear loads can cause voltage
 waveform distortion.  Voltage distortion is
 caused by all of the harmonics, not just the
 triplen harmonics.
 
 Voltage waveform distortion can cause motors to
 overheat.
 
 Each of these effects is a separate and independent
 issue.  They should not be lumped as a single issue.
 
 For each effect, there can be one or more remedies.
 The remedy can be either in the load or in the 
 source.
 
 EN 61000-3-2 arises from the voltage distortion 
 effect.  Mr. Van den Bergh's comments (as quoted by
 Keith) appear to address voltage distortion, not the 
 other effects.  
 
 Because of the difference in the design of power
 distribution systems, voltage distortion is more of
 a problem in the EU than in the USA.
 
I suspect the real reason for the computer industry's denial of 
 harmonics
problems, or else blaming them on a poor distribution system, is that US
computer manufacturers simply want to make one model they can sell 
 world-wide
so they want whatever is permitted in their main market (the US) to be
permitted everywhere else.
Would you agree with this?
 
 I believe this is an oversimplification of the 
 manufacturer's dilemma of addressing this problem.
 
 The USA computer industry has been quite forward in 
 addressing effects 1 and 2.  The computer industry 
 was the force behind a series of academia-based 
 seminars on the causes and solutions to effects 1 
 and 2 that resulted in changes to the USA National 
 Electrical Code and to distribution transformer
 testing and ratings.  (I presented in some of those 
 seminars.)
 
 This is NOT denial.
 
But whichever 

Re: Harmonic current emissions

2002-01-24 Thread John Woodgate

I read in !emc-pstc that Rich Nute ri...@sdd.hp.com wrote (in
200201232308.paa21...@epgc264.sdd.hp.com) about 'Harmonic current
emissions', on Wed, 23 Jan 2002:

The additional cost for a PF-corrected SMPS is 
not a constant adder; it is proportional to 
power output.  One must use higher power PF
components for higher power output.

But the whole cost is roughly proportional to power. The figures I
quoted refer to 'a normal PC power supply', which I suppose is a 200 or
250 W unit.

Having actually purchased production quantities
(1995) of the same SMPS in both non-PF-corrected 
and PF- corrected schemes, the additional cost 
for PF-corrected ranged from 50% to 75% higher 
than the non-PF-corrected supply. 

In 1995, corrected supplies were relatively new and quantities were low.
When the CDV for the Millennium Amendment was circulated, we in UK had
protests from power supply manufacturers, saying that it undermined
their market for corrected supplies, **which they were almost entirely
concentrating on**. In fact, of course, the majority of their sales
still go into Class D products.
 

More recently (2001), the cost difference was 
indeed lower -- only about 25-30% premium.

That still seems high. How does it compare with my USD figures, though?
(;-)

I suspect your sources wanted to sell PF-corrected
SMPS's and exaggerated on the low side.

The figures I quoted did not come from a sales situation but information
supplied to the IEC WG.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

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Re: Harmonic current emissions

2002-01-23 Thread Rich Nute




Hi John:


  But whichever method is adopted, the customer pays the bill eventually 
 and I
  have more confidence in the highly competitive world of electronic 
 products
  to come up with a cost-effective solution in a timely manner.
   
   One of the USA's major objections to EN61003-2 is
   that remedying the load repeats with each new product
   that is introduced, while remedying the source is a
   one-time remedy.  EN61000-3-2 requires continous 
   cost to the consumer with each product.  (The cost
   is NOT trivial -- nearly double the cost of the power
   supply.) 
   
   No, that's certainly an exaggeration. We have been told various sums
   from USD1 to USD5, and I suspect that the lower value is nearer the
   truth.

The additional cost for a PF-corrected SMPS is 
not a constant adder; it is proportional to 
power output.  One must use higher power PF
components for higher power output.

Having actually purchased production quantities
(1995) of the same SMPS in both non-PF-corrected 
and PF- corrected schemes, the additional cost 
for PF-corrected ranged from 50% to 75% higher 
than the non-PF-corrected supply.  

More recently (2001), the cost difference was 
indeed lower -- only about 25-30% premium.

I suspect your sources wanted to sell PF-corrected
SMPS's and exaggerated on the low side.


Rich







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Re: Harmonic current emissions

2002-01-23 Thread John Woodgate

I read in !emc-pstc that Rich Nute ri...@sdd.hp.com wrote (in
200201232003.maa21...@epgc264.sdd.hp.com) about 'Harmonic current
emissions', on Wed, 23 Jan 2002:




Hi Keith and Ghery:


There are a number of effects of harmonic current 
emission from non-linear loads.

1)  When a large number of loads rich in triplen
harmonics are supplied from a 3-phase source,
the neutral current can be as high as root 3
of the phase current.  (This effect does not
exist on a single-phase distribution system,
or on a 3-phase system where each phase has
its own neutral.)

Consider that the 3rd harmonic current of a high-efficiency single-phase
rectifier is near 90% of the fundamental. Then consider that the third
harmonic currents *add arithmetically* in the neutral. That give a
neutral current of 2.7 times the fundamental current. If you take all
the triplen harmonics into account you get a neutral current of 2.85..
times the fundamental current in one phase.

[snip]

The USA computer industry has been quite forward in 
addressing effects 1 and 2.  The computer industry 
was the force behind a series of academia-based 
seminars on the causes and solutions to effects 1 
and 2 that resulted in changes to the USA National 
Electrical Code and to distribution transformer
testing and ratings.  (I presented in some of those 
seminars.)

This is NOT denial.

   But whichever method is adopted, the customer pays the bill eventually and 
 I
   have more confidence in the highly competitive world of electronic products
   to come up with a cost-effective solution in a timely manner.

One of the USA's major objections to EN61003-2 is
that remedying the load repeats with each new product
that is introduced, while remedying the source is a
one-time remedy.  EN61000-3-2 requires continous 
cost to the consumer with each product.  (The cost
is NOT trivial -- nearly double the cost of the power
supply.) 

No, that's certainly an exaggeration. We have been told various sums
from USD1 to USD5, and I suspect that the lower value is nearer the
truth.

 Indeed, this has forced manufacturers to
develop one supply for the EU, and one supply for the
remainder of the world.  And, forced two products for
the world instead of one.

(One of the benefits of EN61000-3-2 has been a real 
effort at power reduction so that more and more 
products are below the 50-watt exemption limit.)

75 W. A change to 50 W would need a new vote by national standards
committees, as is clarified in the Millennium Amendment.

[snip]
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
After swimming across the Hellespont, I felt like a Hero.
PLEASE do NOT copy news posts to me by E-MAIL!

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Harmonic current emissions

2002-01-23 Thread Rich Nute




Hi Keith and Ghery:


There are a number of effects of harmonic current 
emission from non-linear loads.

1)  When a large number of loads rich in triplen
harmonics are supplied from a 3-phase source,
the neutral current can be as high as root 3
of the phase current.  (This effect does not
exist on a single-phase distribution system,
or on a 3-phase system where each phase has
its own neutral.)

Where the neutral wire is sized for a balanced
load, some authorities allow the neutral wire 
to be one size smaller than the phase wire.  
Such a wire is likely to be overheated by the 
triplen currents.  Indeed, it is possible to
overheat the neutral wire when it is sized the
same as the phase wire.  In the USA, authorities
now require (for such loads) the wire to be
larger than the phase wire, or two, parallel
neutral wires.

2)  Consider that the non-linear load generates 
current at harmonics of the mains frequency and 
injects it into the mains distribution system.  
This current must circulate in the distribution 
system and return to the source (load).  Often, 
this current circulates in the delta primary of 
the first upstream delta-wye distribution 
transformer, and causes the transformer delta 
winding to overheat.  (This effect is likewise
mostly due to triplen harmonics.)

In the USA, distribution transformers are 
specially designed to dissipate this power
without overheating.  Such transformers include
a K-factor rating, which is a measure of the
transformer to accommodate the current.

3)  Depending on the source impedance, a large 
number of non-linear loads can cause voltage
waveform distortion.  Voltage distortion is
caused by all of the harmonics, not just the
triplen harmonics.

Voltage waveform distortion can cause motors to
overheat.

Each of these effects is a separate and independent
issue.  They should not be lumped as a single issue.

For each effect, there can be one or more remedies.
The remedy can be either in the load or in the 
source.

EN 61000-3-2 arises from the voltage distortion 
effect.  Mr. Van den Bergh's comments (as quoted by
Keith) appear to address voltage distortion, not the 
other effects.  

Because of the difference in the design of power
distribution systems, voltage distortion is more of
a problem in the EU than in the USA.

   I suspect the real reason for the computer industry's denial of harmonics
   problems, or else blaming them on a poor distribution system, is that US
   computer manufacturers simply want to make one model they can sell 
 world-wide
   so they want whatever is permitted in their main market (the US) to be
   permitted everywhere else.
   Would you agree with this?

I believe this is an oversimplification of the 
manufacturer's dilemma of addressing this problem.

The USA computer industry has been quite forward in 
addressing effects 1 and 2.  The computer industry 
was the force behind a series of academia-based 
seminars on the causes and solutions to effects 1 
and 2 that resulted in changes to the USA National 
Electrical Code and to distribution transformer
testing and ratings.  (I presented in some of those 
seminars.)

This is NOT denial.

   But whichever method is adopted, the customer pays the bill eventually and I
   have more confidence in the highly competitive world of electronic products
   to come up with a cost-effective solution in a timely manner.

One of the USA's major objections to EN61003-2 is
that remedying the load repeats with each new product
that is introduced, while remedying the source is a
one-time remedy.  EN61000-3-2 requires continous 
cost to the consumer with each product.  (The cost
is NOT trivial -- nearly double the cost of the power
supply.)  Indeed, this has forced manufacturers to
develop one supply for the EU, and one supply for the
remainder of the world.  And, forced two products for
the world instead of one.

(One of the benefits of EN61000-3-2 has been a real 
effort at power reduction so that more and more 
products are below the 50-watt exemption limit.)

   I have some knowledge of power-factor correction techniques in switch-mode
   supplies, and some of them can cost very little indeed. So I really don't
   know why the US computer industry is making such a fuss about controlling
   harmonic emissions.

I certainly have not seen low-cost PF correction
techniques.  My experience is that the cost is
nearly twice the cost of a non-PF corrected power
supply.


Best regards,
Rich


ps:  EU power suppliers are taking an interesting
 approach to their customers.  If the customer
 has a linear power factor problem, we will
 correct it.  If the customer has a non-linear
 power factor problem, we will not correct for
 it, and we will not sell power to you if the
 effect is too great.  Clearly a monopolistic
 view.