Re: [Emc-users] Technique question

2014-07-05 Thread Steve Blackmore
On Fri, 4 Jul 2014 19:45:31 -0500, you wrote:

That would be large enough to have some physical instability at high speed.
You could also have room to put a number of pickups around it and gain
resolution by reading them sequentially.

I have an encoder disk made of tufnel on my lathe - it's around 7
diameter 4mm thick. No problems at 4000 rpm.

I only made it as I couldn't get hold of a low count encoder at a
reasonable price and I had some lying around along with dozens of
slotted opto switches. 

Nice thing is it's easy to machine, did the 120 encoder slots with a new
disposable 3mm HSS 2 flute endmill in one pass, then the center and
mounting holes and finally cut it out all with the same tool. The index
slot is twice the length of the others and that opto is mounted further
in than the A  B ones.
 

Steve Blackmore
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Re: [Emc-users] mach3

2014-07-05 Thread Alex Joni
Send it back, get a refund

Alex

- Original Message - 
From: Marius Liebenberg mar...@mastercut.co.za
To: emc-users@lists.sourceforge.net
Sent: Friday, July 04, 2014 11:58 AM
Subject: Re: [Emc-users] mach3


 Your Google is broken
 
 On 2014-07-03 21:54, a k wrote:
 hi
 i use google to fine who make mach3 and found a lot noise.
 who actually make mach3  and is there web link to them ?

 thanks
 aram


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Re: [Emc-users] mach3

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 05:51:58 Alex Joni did opine
And Gene did reply:
 Send it back, get a refund
 
 Alex

My thoughts exactly, Aram, Linuxcnc can I believe do anything Mach3 can 
do.

First, it only runs on windows, and thats strikes one, two and three 
you're out right there.

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] mach3

2014-07-05 Thread Philipp Burch
Hi Gene,

I think that Alex meant to send back the broken Google, not Mach3 ;)

Cheers,
Philipp

On 05.07.2014 13:09, Gene Heskett wrote:
 On Saturday 05 July 2014 05:51:58 Alex Joni did opine
 And Gene did reply:
 Send it back, get a refund

 Alex
 
 My thoughts exactly, Aram, Linuxcnc can I believe do anything Mach3 can 
 do.
 
 First, it only runs on windows, and thats strikes one, two and three 
 you're out right there.
 
 Cheers, Gene Heskett
 



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Re: [Emc-users] debounce docs?

2014-07-05 Thread John Thornton
Gene, does this make better sense now?

http://linuxcnc.org/docs/html/man/man9/debounce.9.html

JT

On 7/2/2014 9:47 AM, Gene Heskett wrote:
 On Wednesday 02 July 2014 10:05:09 Gene Heskett did opine
 And Gene did reply:
 On Wednesday 02 July 2014 08:40:07 andy pugh did opine

 And Gene did reply:
 On 2 July 2014 06:00, Gene Heskett ghesk...@wdtv.com wrote:
 But that manpage is so concise its not giving all the details I
 need to process it  make it work.
 A single instance of debounce can have many input/output pairs, but
 only one debounce time.

 So, if you want two debounces with the same debounce time use size=1
 If you want two debounces with different debounce times use size=1,1
 I think you meant loadrt debounce cfg=2 for debounce with 2 pair of
 i/o's with the same timing, correct?

 And they would be addressed as
   debounce.0.0.in,
   debounce.0.0.out,
   debounce.0.1.in,
   debounce.0.1.out,
   and a single setp N(in base_thread ticks) debounce.0.delay?

 I don't see any reason to set 2 different delays just to gobble up
 noise. The cable is tiny zip cord, twisted about a turn per inch, no
 connection to anything but the switches terminal, is about 8 feet long
 by the time it gets to the BOB, so I can't imagine any noise pulse
 short of a nuclear EMP lasting longer than 20 base-threads, or about
 .5 millisecond.  I just put the above in its hal file.  Barring a
 power failure its still sitting out there where it stopped. So
 recovery s/b an MDI move of
 g0x0.000 y0.000 z0.000
 file-quit
 linuxcnc -l
 enable
 set home flag on all 4 axis's (there's a rotary table not plugged in)
 add 3 thou to finished depth in code file, brass is warped
 reload file
 run from line to finish the job.

 Thanks Andy.

 Cheers, Gene Heskett
 And its running again, close enough it is not making swarf as it recuts
 that part of the final cutout groove it had already done. VBSEG here!

 Now, if I just had a 25k rpm spindle, we could get on with this, but a
 .03125 mill, digging .0015 per pass at 2500 revs demands a 1.7
 feedrate else teeny little snap.  It will be a while getting finished. 13
 minutes/pass, 20 passes. I have GOT to do something about the spindle
 speed...

 Cheers, Gene Heskett


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Re: [Emc-users] mach3

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 07:28:02 Philipp Burch did opine
And Gene did reply:
 Hi Gene,
 
 I think that Alex meant to send back the broken Google, not Mach3 ;)
 
 Cheers,
 Philipp

Chuckle.  But either way, the send it back was good advice.  Google 
seems to be playing with its search results=broken google IMO.

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] mach3

2014-07-05 Thread Stuart Stevenson
Not sure what Aram is looking for but why is there so many catty remarks
and so much sarcasm. I can think of more than one reason to explore a
different system.
If you just want to put someone down why don't you pick a target that will
fight back. All I see from Aram is questions about what problems he is
having and then attempted positive comments to some of the negative
response he gets. People should either not engage if they are not inclined
to help or help.
Just sayin
Stuart
 On Jul 5, 2014 6:32 AM, Philipp Burch p...@hb9etc.ch wrote:

 Hi Gene,

 I think that Alex meant to send back the broken Google, not Mach3 ;)

 Cheers,
 Philipp

 On 05.07.2014 13:09, Gene Heskett wrote:
  On Saturday 05 July 2014 05:51:58 Alex Joni did opine
  And Gene did reply:
  Send it back, get a refund
 
  Alex
 
  My thoughts exactly, Aram, Linuxcnc can I believe do anything Mach3 can
  do.
 
  First, it only runs on windows, and thats strikes one, two and three
  you're out right there.
 
  Cheers, Gene Heskett
 



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Re: [Emc-users] mach3

2014-07-05 Thread Alex Joni
Spot on Philipp,

I don't have anything against Mach3. I use one* every other day :)

Joke aside, Mach3 shares some codebase with LinuxCNC (early days, when 
LinuxCNC was still EMC - and public domain).

Other than that I have no real interest in it ...


Cheers,
Alex


* http://lmgtfy.com/?q=mach3+gillette

- Original Message - 
From: Philipp Burch p...@hb9etc.ch
To: emc-users@lists.sourceforge.net
Sent: Saturday, July 05, 2014 2:28 PM
Subject: Re: [Emc-users] mach3


Hi Gene,

I think that Alex meant to send back the broken Google, not Mach3 ;)

Cheers,
Philipp

On 05.07.2014 13:09, Gene Heskett wrote:
 On Saturday 05 July 2014 05:51:58 Alex Joni did opine
 And Gene did reply:
 Send it back, get a refund

 Alex

 My thoughts exactly, Aram, Linuxcnc can I believe do anything Mach3 can
 do.

 First, it only runs on windows, and thats strikes one, two and three
 you're out right there.

 Cheers, Gene Heskett



--
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Re: [Emc-users] debounce docs?

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 08:11:12 John Thornton did opine
And Gene did reply:
 Gene, does this make better sense now?
 
 http://linuxcnc.org/docs/html/man/man9/debounce.9.html
 
 JT

Yes, quite a bit more sense.  I might add that each ,[size] creates a new 
group just to say it explicitly.

But with this wording, its should much easier to decipher and use.

I put just one group of 2 in the mill's hal for the limit switches and 
have had no further problems with false trips in around 3 days of running.  
I setp'd the delay to 20, or about 1/2 a millisecond.  Plenty fast enough 
IMO.  Home switches OTOH ought to be in shielded cable and instant.  The 
way the limit switches are mounted and operated, there is a safety over 
travel of about 3/8 before the balls would start falling out.

 On 7/2/2014 9:47 AM, Gene Heskett wrote:
  On Wednesday 02 July 2014 10:05:09 Gene Heskett did opine
  
  And Gene did reply:
  On Wednesday 02 July 2014 08:40:07 andy pugh did opine
  
  And Gene did reply:
  On 2 July 2014 06:00, Gene Heskett ghesk...@wdtv.com wrote:
  But that manpage is so concise its not giving all the details I
  need to process it  make it work.
  
  A single instance of debounce can have many input/output pairs, but
  only one debounce time.
  
  So, if you want two debounces with the same debounce time use
  size=1 If you want two debounces with different debounce times use
  size=1,1
  
  I think you meant loadrt debounce cfg=2 for debounce with 2 pair
  of i/o's with the same timing, correct?
  
  And they would be addressed as
  
debounce.0.0.in,
debounce.0.0.out,
debounce.0.1.in,
debounce.0.1.out,
and a single setp N(in base_thread ticks) debounce.0.delay?
  
  I don't see any reason to set 2 different delays just to gobble up
  noise. The cable is tiny zip cord, twisted about a turn per inch, no
  connection to anything but the switches terminal, is about 8 feet
  long by the time it gets to the BOB, so I can't imagine any noise
  pulse short of a nuclear EMP lasting longer than 20 base-threads,
  or about .5 millisecond.  I just put the above in its hal file. 
  Barring a power failure its still sitting out there where it
  stopped. So recovery s/b an MDI move of
  g0x0.000 y0.000 z0.000
  file-quit
  linuxcnc -l
  enable
  set home flag on all 4 axis's (there's a rotary table not plugged
  in) add 3 thou to finished depth in code file, brass is warped
  reload file
  run from line to finish the job.
  
  Thanks Andy.
  
  Cheers, Gene Heskett
  
  And its running again, close enough it is not making swarf as it
  recuts that part of the final cutout groove it had already done.
  VBSEG here!
  
  Now, if I just had a 25k rpm spindle, we could get on with this, but
  a .03125 mill, digging .0015 per pass at 2500 revs demands a
  1.7 feedrate else teeny little snap.  It will be a while
  getting finished. 13 minutes/pass, 20 passes. I have GOT to do
  something about the spindle speed...
  
  Cheers, Gene Heskett
 
 ---
 --- Open source business process management suite built on Java and
 Eclipse Turn processes into business applications with Bonita BPM
 Community Edition Quickly connect people, data, and systems into
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Cheers, Gene Heskett
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 soap, ballot, jury, and ammo. Please use in that order.
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US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] debounce docs?

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 08:11:12 John Thornton did opine
And Gene did reply:
 Gene, does this make better sense now?
 
 http://linuxcnc.org/docs/html/man/man9/debounce.9.html
 
 JT

I forgot to say thank you John, I'll take 30 lashes with a wet noodle. ;)

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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[Emc-users] Help requested - stepper drivers.

2014-07-05 Thread John Alexander Stewart
Hi all; Hope this question is considered on-topic, or at least not too far
off.

I'm doing another CNC conversion - my largest yet. G0704 (BF20) style mill,
and I'm wondering about stepper drivers. (Have a Mesa 5i25/7i76 combo;
maybe my next machine will be servo)

I'm wondering about drivers - I have as spares a Gecko G540, some 48v 7.5a
switching power supplies, a couple Gecko 3.5A drivers (the ones in the
G540, but standalone) but wondering:

1) digital drivers, eg automationtechnologiesinc.com ones, are they worth
the price?

2) China drivers look the same as 1); presumably the technology is the
same, just name-badging;

3) Europeans seem to use smaller steppers than North Americans; is there
much savings (e.g., power, heat) from using smaller steppers? I'd guess so.

I'm in Canada, so shipping from the USA or China or Europe is about the
same - expensive - so source location is not an issue.

It does seem a shame to purchase new drivers and power supplies, but I
might as well do this machine right.

Thanks for any insights you might give.

John A. Stewart.
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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 08:54:14 John Alexander Stewart did opine
And Gene did reply:
 Hi all; Hope this question is considered on-topic, or at least not too
 far off.
 
 I'm doing another CNC conversion - my largest yet. G0704 (BF20) style
 mill, and I'm wondering about stepper drivers. (Have a Mesa 5i25/7i76
 combo; maybe my next machine will be servo)
 
 I'm wondering about drivers - I have as spares a Gecko G540, some 48v
 7.5a switching power supplies, a couple Gecko 3.5A drivers (the ones
 in the G540, but standalone) but wondering:
 
 1) digital drivers, eg automationtechnologiesinc.com ones, are they
 worth the price?
 
 2) China drivers look the same as 1); presumably the technology is the
 same, just name-badging;
 
 3) Europeans seem to use smaller steppers than North Americans; is
 there much savings (e.g., power, heat) from using smaller steppers?
 I'd guess so.
 
 I'm in Canada, so shipping from the USA or China or Europe is about the
 same - expensive - so source location is not an issue.
 
 It does seem a shame to purchase new drivers and power supplies, but I
 might as well do this machine right.
 
 Thanks for any insights you might give.
 
 John A. Stewart.

John, I am currently using 6 of the 2M542 Chinese drivers, 50 volt rated, 
4.2 amps.  They also make a larger 80 volt, more amps version. The 2M542's 
can be had at around a $50 bill each on fleabay, and they have now 
outlasted their money in other units burned up.  I bought 7 at the time so 
I'd have a spare, 3 years later the 7nth is still in the box in the drawer 
beside the lathe.  Running both double stack (262 oz) and triple stack 
(425 oz) Nema 23's with them.

My supplies aren't really at the 50 volt limit, one at 28, one at around 
38. I even accidentally crow barred one, it tripped off, needed a power 
down reset, but no damage.  Not recommended below 24 volts as that raises 
the operating temperature. Good drivers IMO.

My $0.02. :)

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene
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Re: [Emc-users] mach3

2014-07-05 Thread Dave Cole
Lester,

What do you mean by hacked versions?  The original Mach3 prior to the 
latest secure activation scheme was not copy protected. You could buy 
a copy and get the license key and duplicate it a thousand times if you 
wanted to.   The only recourse that Mach3 had was to prevent it from 
being updated with the copied license key (If they could even do that..)

I purchased several Mach3 license keys for various installations, but 
that was years ago.

Do you mean that the new activated Mach3 software has been hacked?

That would not surprise me.   There are people out there who have become 
very good at removing activations.

Dave



On 7/3/2014 4:13 PM, Lester Caine wrote:
 On 03/07/14 20:54, a k wrote:
 hi
 i use google to fine who make mach3 and found a lot noise.
 who actually make mach3  and is there web link to them ?
 There is only one manufacturer who is Newfangled
 http://www.machsupport.com/

 There are a growing number of hacked versions floating around :(


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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Claude Froidevaux
Hi,

leadshine is a china brand of good quality stepper driver 
(automationlogic seem to be leadshine model DM856 for example, there is 
a lot of re-branding within leadshine drives)

I like the digital version (DM series, you can tune out some resonance, 
work well). I don't know much about the standard serie (M series)

BTW, nema24 motor is a quite interesting for the size / torque they 
propose.

Claude


Le 05.07.2014 14:54, John Alexander Stewart a écrit :
 Hi all; Hope this question is considered on-topic, or at least not too far
 off.

 I'm doing another CNC conversion - my largest yet. G0704 (BF20) style mill,
 and I'm wondering about stepper drivers. (Have a Mesa 5i25/7i76 combo;
 maybe my next machine will be servo)

 I'm wondering about drivers - I have as spares a Gecko G540, some 48v 7.5a
 switching power supplies, a couple Gecko 3.5A drivers (the ones in the
 G540, but standalone) but wondering:

 1) digital drivers, eg automationtechnologiesinc.com ones, are they worth
 the price?

 2) China drivers look the same as 1); presumably the technology is the
 same, just name-badging;

 3) Europeans seem to use smaller steppers than North Americans; is there
 much savings (e.g., power, heat) from using smaller steppers? I'd guess so.

 I'm in Canada, so shipping from the USA or China or Europe is about the
 same - expensive - so source location is not an issue.

 It does seem a shame to purchase new drivers and power supplies, but I
 might as well do this machine right.

 Thanks for any insights you might give.

 John A. Stewart.
 --
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 Turn processes into business applications with Bonita BPM Community Edition
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Re: [Emc-users] mach3

2014-07-05 Thread Dave Cole
Aram,

Mach3 works when used within its limits.
But if you want to do any customization of Mach3 you need to know its 
limits.
Get on the Forum and do some research and don't think you can just work 
around the well known issues.
http://www.machsupport.com/forum/index.php?board=1.0

Dave


On 7/3/2014 3:54 PM, a k wrote:
 hi
 i use google to fine who make mach3 and found a lot noise.
 who actually make mach3  and is there web link to them ?

 thanks
 aram
 --
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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Greg Bernard
I don't know about the newer digital drives from Automation Technologies but I 
have my gantry router set up with these: 
http://www.automationtechnologiesinc.com/products-page/stepper-nema23-3-axis-kits/cnc-stepper-motor-3-axis-kit-2.
They have performed flawlessly for nearly 5 years driving 2 TPI screws on my 
router, sometimes running for 8 hrs in +90 F conditions. 

I have been curious about the closed loop systems A-T offers but haven't found 
any feedback from users yet: 
http://www.automationtechnologiesinc.com/products-page/nema23-closed-loop-stepper-motor-system-hybrid-servo-kit/nema23-282-oz-in-closed-loop-stepper-motors-3-axis-cnc-kit-110vac220vac-2
Does anyone have any experience with these?

 
 
+++
Anyone who believes exponential growth can go on forever in a finite world is 
either a madman or an economist.
        -Kenneth Boulding, economist
“How unfortunate that the Earth’s first intelligent social animal is a tribal 
carnivore” 
    -E.O. Wilson, sociobiologist




 From: John Alexander Stewart ivatt...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net 
Sent: Saturday, July 5, 2014 7:54 AM
Subject: [Emc-users] Help requested - stepper drivers.
 

Hi all; Hope this question is considered on-topic, or at least not too far
off.

I'm doing another CNC conversion - my largest yet. G0704 (BF20) style mill,
and I'm wondering about stepper drivers. (Have a Mesa 5i25/7i76 combo;
maybe my next machine will be servo)

I'm wondering about drivers - I have as spares a Gecko G540, some 48v 7.5a
switching power supplies, a couple Gecko 3.5A drivers (the ones in the
G540, but standalone) but wondering:

1) digital drivers, eg automationtechnologiesinc.com ones, are they worth
the price?

2) China drivers look the same as 1); presumably the technology is the
same, just name-badging;

3) Europeans seem to use smaller steppers than North Americans; is there
much savings (e.g., power, heat) from using smaller steppers? I'd guess so.

I'm in Canada, so shipping from the USA or China or Europe is about the
same - expensive - so source location is not an issue.

It does seem a shame to purchase new drivers and power supplies, but I
might as well do this machine right.

Thanks for any insights you might give.

John A. Stewart.
--
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Re: [Emc-users] mach3

2014-07-05 Thread Rafael Skodlar
I have no horse in his race but found this thread amusing until now.

On 07/05/2014 05:23 AM, Stuart Stevenson wrote:
 Not sure what Aram is looking for but why is there so many catty remarks
 and so much sarcasm. I can think of more than one reason to explore a
 different system.

When you are exploring a different system then ask questions about it on 
related forums.

 If you just want to put someone down why don't you pick a target that will

You need to go read email exchange between some members of this list and 
target individual where he was extremely rude IMO [1] not very long 
ago. Only then you'll understand the reaction to his latest silly 
question about a product that has nothing to do with LinuxCNC.

[1] That kind of experience would keep me quiet for a year before asking 
for help again. I understand there is a language barrier but that 
exchange was not about problem with understanding English language. It 
was about ignorance after they tried to help him and people got tired of 
it. This reminds me of mailing lists rule no. #1: don't offend people 
that (try to) help for free.

And there is this: I've done a lot of linux support in early days 
mailing lists and news groups when there were only a handful of sites 
with anything on Linux and there was only one printed collection of 
messages from the Linux news group in first Linux Bible. It was 
understandable that software developers needed help to get systems up 
and start writing or porting applications to Linux but they lacked 
hardware or system administrative skills that some of us were able to 
provide.

These days people are too _damn_ lazy to search on one of numerous 
search engines before they send a request for help on a mailing list. 
That's why we see so many of the same (newbie) questions over and over 
again.

Searching on the Internet requires some skills too but this mailing list 
is not appropriate place for learning it IMO.

 fight back. All I see from Aram is questions about what problems he is
 having and then attempted positive comments to some of the negative
 response he gets. People should either not engage if they are not inclined
 to help or help.
 Just sayin
 Stuart

Your new target,

-- 
Rafael

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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 12:06:33 Claude Froidevaux did opine
And Gene did reply:
 Hi,
 
 leadshine is a china brand of good quality stepper driver
 (automationlogic seem to be leadshine model DM856 for example, there is
 a lot of re-branding within leadshine drives)
 
 I like the digital version (DM series, you can tune out some resonance,
 work well). I don't know much about the standard serie (M series)

Responds well to the alternating stack of rubber and fender washers, 
stacked about 2 long on the rear shaft.
 
 BTW, nema24 motor is a quite interesting for the size / torque they
 propose.
 
 Claude

Those I have not seen, link please?

Thanks Claude

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] mach3

2014-07-05 Thread Stuart Stevenson
Rafael,
I also don't find this thread amusing.
I don't consider anyone a target. Sorry, no catty remarks from me.
Thanks
Stuart
On Jul 5, 2014 11:32 AM, Rafael Skodlar ra...@linwin.com wrote:

 I have no horse in his race but found this thread amusing until now.

 On 07/05/2014 05:23 AM, Stuart Stevenson wrote:
  Not sure what Aram is looking for but why is there so many catty remarks
  and so much sarcasm. I can think of more than one reason to explore a
  different system.

 When you are exploring a different system then ask questions about it on
 related forums.

  If you just want to put someone down why don't you pick a target that
 will

 You need to go read email exchange between some members of this list and
 target individual where he was extremely rude IMO [1] not very long
 ago. Only then you'll understand the reaction to his latest silly
 question about a product that has nothing to do with LinuxCNC.

 [1] That kind of experience would keep me quiet for a year before asking
 for help again. I understand there is a language barrier but that
 exchange was not about problem with understanding English language. It
 was about ignorance after they tried to help him and people got tired of
 it. This reminds me of mailing lists rule no. #1: don't offend people
 that (try to) help for free.

 And there is this: I've done a lot of linux support in early days
 mailing lists and news groups when there were only a handful of sites
 with anything on Linux and there was only one printed collection of
 messages from the Linux news group in first Linux Bible. It was
 understandable that software developers needed help to get systems up
 and start writing or porting applications to Linux but they lacked
 hardware or system administrative skills that some of us were able to
 provide.

 These days people are too _damn_ lazy to search on one of numerous
 search engines before they send a request for help on a mailing list.
 That's why we see so many of the same (newbie) questions over and over
 again.

 Searching on the Internet requires some skills too but this mailing list
 is not appropriate place for learning it IMO.

  fight back. All I see from Aram is questions about what problems he is
  having and then attempted positive comments to some of the negative
  response he gets. People should either not engage if they are not
 inclined
  to help or help.
  Just sayin
  Stuart

 Your new target,

 --
 Rafael


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Re: [Emc-users] mach3

2014-07-05 Thread Lester Caine
On 05/07/14 17:25, Dave Cole wrote:
 That would not surprise me.   There are people out there who have become 
 very good at removing activations.

There are site 'selling' Mach3 below the cost of a licence. Some of the
licences are simply copies, others are 'hacked' keys. Yes you only need
a 'copy' of a key to unlock mach3 but there are some keys which will not
work properly with current downloads of Mach3!

The original question was about the real download site, and it does
Google no good that they actually provide links to sites which are not
legal. At least now they are being forced to take more responsibility
for invalid data, but personally I don't find Google a lot of use UNTIL
you know that what you are looking at is legal ...

-- 
Lester Caine - G8HFL
-
Contact - http://lsces.co.uk/wiki/?page=contact
L.S.Caine Electronic Services - http://lsces.co.uk
EnquirySolve - http://enquirysolve.com/
Model Engineers Digital Workshop - http://medw.co.uk
Rainbow Digital Media - http://rainbowdigitalmedia.co.uk

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Re: [Emc-users] mach3

2014-07-05 Thread Dave Cole
On 7/5/2014 12:30 PM, Rafael Skodlar wrote:
 When you are exploring a different system then ask questions about it on
 related forums.

Except that he said that he could not find the appropriate forum and he 
was asking for direction.   That seems reasonable to me.

 You need to go read email exchange between some members of this list 
and target individual where he was extremely rude IMO [1] not very 
long ago.

I'm certain that he is aware of the feelings and anger he raised on this 
email list.  It happened, its over.

 From my experience, sarcasm is nearly impossible to understand if your native 
language is not English.  So chances are that a lot of the catty remarks only 
resulted in confusion.

Dave



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Re: [Emc-users] mach3

2014-07-05 Thread Dave Cole
There are site 'selling' Mach3 below the cost of a licence.

That's a new low.   :-(


Dave



On 7/5/2014 3:53 PM, Lester Caine wrote:
 On 05/07/14 17:25, Dave Cole wrote:
 That would not surprise me.   There are people out there who have become
 very good at removing activations.
 There are site 'selling' Mach3 below the cost of a licence. Some of the
 licences are simply copies, others are 'hacked' keys. Yes you only need
 a 'copy' of a key to unlock mach3 but there are some keys which will not
 work properly with current downloads of Mach3!

 The original question was about the real download site, and it does
 Google no good that they actually provide links to sites which are not
 legal. At least now they are being forced to take more responsibility
 for invalid data, but personally I don't find Google a lot of use UNTIL
 you know that what you are looking at is legal ...


--
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Turn processes into business applications with Bonita BPM Community Edition
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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Marcus Bowman

On 5 Jul 2014, at 13:54, John Alexander Stewart wrote:

 Hi all; Hope this question is considered on-topic, or at least not too far
 off.
 
 I'm doing another CNC conversion - my largest yet. G0704 (BF20) style mill,
 and I'm wondering about stepper drivers. (Have a Mesa 5i25/7i76 combo;
 maybe my next machine will be servo)
 
 I'm wondering about drivers - I have as spares a Gecko G540, some 48v 7.5a
 switching power supplies, a couple Gecko 3.5A drivers (the ones in the
 G540, but standalone) but wondering:
 
 1) digital drivers, eg automationtechnologiesinc.com ones, are they worth
 the price?
 
 2) China drivers look the same as 1); presumably the technology is the
 same, just name-badging;
 
 3) Europeans seem to use smaller steppers than North Americans; is there
 much savings (e.g., power, heat) from using smaller steppers? I'd guess so.
 
Not necessarily. I'm using 600NM NEMA 34 triple stack steppers, with Gecko 201s 
running at 78volts. PSU is based on two toroidal transformers, giving up to 10A 
at 80v for up to 4 steppers. Over current and over voltage protection, with 
soft start - overkill really.  
That size of stepper can each provide the equivalent of 1/4 horsepower, if my 
rough calculations are correct.
That should be enough for a mill up to the size of a Bridgeport.
I just don't believe in trying to trim the size or power of a stepper to save a 
few pounds/dollars. I'd rather over-spec slightly in the knowledge that I have 
power in hand. 

Marcus

 I'm in Canada, so shipping from the USA or China or Europe is about the
 same - expensive - so source location is not an issue.
 
 It does seem a shame to purchase new drivers and power supplies, but I
 might as well do this machine right.
 
 Thanks for any insights you might give.
 
 John A. Stewart.
 --
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 Turn processes into business applications with Bonita BPM Community Edition
 Quickly connect people, data, and systems into organized workflows
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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread andy pugh
On 5 July 2014 22:14, Marcus Bowman marcus.bow...@visible.eclipse.co.uk wrote:
 I just don't believe in trying to trim the size or power of a stepper to save 
 a few pounds/dollars. I'd rather over-spec slightly in the knowledge that I 
 have power in hand.

It isn't necessarily that simple, though.
It seems that the smaller steppers typically spin faster. On my
mill/lathe the shortest, weakest stepper is actually the one that
stalls least frequently. It is the X of the lathe, and that does
generally need less force than the Z, though.

Once you bring gear ratios into the system you can end up with a small
stepper running at high rpm being more suitable than a larger,
higher-torque but lower-speed/higher inductance one.

However, if I was building a stepper machine I think I would be
looking carefully at the  hybrid systems:

http://www.ebay.co.uk/itm/301181761480

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread John Alexander Stewart
Andy, Marcus, Claude, Gene;

Thanks for the feedback and the link.

I logged back on to say that I had purchased some of those DM856
controllers, enough for my 4 axis mill build, plus one spare, just in case.

I do have a larger lathe that I'm trying to get myself to CNC - an Emco
Compact-8, and those hybrid drives seem really interesting… My little
Unimat SL- CNC job might have to be put out to pasture when all is
completed.

Thanks all;  JohnS.
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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 19:08:34 John Alexander Stewart did opine
And Gene did reply:
 Andy, Marcus, Claude, Gene;
 
 Thanks for the feedback and the link.
 
 I logged back on to say that I had purchased some of those DM856
 controllers, enough for my 4 axis mill build, plus one spare, just in
 case.
 
 I do have a larger lathe that I'm trying to get myself to CNC - an Emco
 Compact-8, and those hybrid drives seem really interesting… My little
 Unimat SL- CNC job might have to be put out to pasture when all is
 completed.
 
 Thanks all;  JohnS.

I am glad you found the info useful John.

Question, did you have the unimat equipt with a spindle encoder so it is 
capable of going a G33.1 rigid tap operation? Or a g76 threading 
operation?  Both of those are handier than sliced bread.

My hal file is a monster, but I have a 7x12 doing that now, in a peck loop 
with a wrapper script I've written, in GCode of course.  I mount the tap 
in a chuck on the tool post.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] mach3

2014-07-05 Thread a k
Hi

I can see that some people get obsession for FREE thing like a free help.

If it is FREE , one free to do everything. Why?--- because it is FREE.

No rule no restriction because it is FREE.



One remark   – you got what you paid for---

Possible talk a lot about FREE thing ( google.com is FREE – so/and ….etc.)

Thursday I did call to NIST and found the person that originally put
together EMC2. It was interesting to talk to him. One my question was—why
none of major educational institution in the USA – like MIT etc—does not
put EMC/EMC2 into their program and offer – class online etc ?  different
class for different level/need of student.

The answer was – it is good question—it is very good question.

Need to wait for fall to find right people in colleges/university to ask.



If school like MIT will offer emc2 class, that will remove many –(newbie)
from this list for sure.


aram


On Sat, Jul 5, 2014 at 1:05 PM, Dave Cole linuxcncro...@gmail.com wrote:

 There are site 'selling' Mach3 below the cost of a licence.

 That's a new low.   :-(


 Dave



 On 7/5/2014 3:53 PM, Lester Caine wrote:
  On 05/07/14 17:25, Dave Cole wrote:
  That would not surprise me.   There are people out there who have become
  very good at removing activations.
  There are site 'selling' Mach3 below the cost of a licence. Some of the
  licences are simply copies, others are 'hacked' keys. Yes you only need
  a 'copy' of a key to unlock mach3 but there are some keys which will not
  work properly with current downloads of Mach3!
 
  The original question was about the real download site, and it does
  Google no good that they actually provide links to sites which are not
  legal. At least now they are being forced to take more responsibility
  for invalid data, but personally I don't find Google a lot of use UNTIL
  you know that what you are looking at is legal ...
 


 --
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 Turn processes into business applications with Bonita BPM Community Edition
 Quickly connect people, data, and systems into organized workflows
 Winner of BOSSIE, CODIE, OW2 and Gartner awards
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Re: [Emc-users] mach3

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 20:05:56 a k did opine
And Gene did reply:
 Hi
 
 I can see that some people get obsession for FREE thing like a free
 help.
 
 If it is FREE , one free to do everything. Why?--- because it is FREE.
 
 No rule no restriction because it is FREE.
 
 
 
 One remark   – you got what you paid for---
 
 Possible talk a lot about FREE thing ( google.com is FREE – so/and
 ….etc.)
 
 Thursday I did call to NIST and found the person that originally put
 together EMC2. It was interesting to talk to him. One my question
 was—why none of major educational institution in the USA – like
 MIT etc—does not put EMC/EMC2 into their program and offer – class
 online etc ?  different class for different level/need of student.
 
 The answer was – it is good question—it is very good question.
 
 Need to wait for fall to find right people in colleges/university to
 ask.
 
 
 
 If school like MIT will offer emc2 class, that will remove many
 –(newbie) from this list for sure.
 
 
 aram

Welcome Aram in case my previous responses weren't all that encouraging.

And free as in zero cost is not a major consideration to me, its far more 
important that of these two lists, the huge majority of the coders who 
make it work are right here to answer your questions.  They have, and 
continue to share their knowledge with the old fart that I am.  Legit 
problems reported are generally addressed by a fresh download in 48 hours 
or less.  Compare that to getting a straight answer out of the Redmond 
monolith.

That would be nice, as they would not be so much a newbie when they arrive 
at this list. ;-)  But they will arrive here eventually. I was one of 
those myself, most of a decade back.  Still am at times. :(

But, I would also like to see it catch hold in the tech/vocational 
schools, which are often geared toward teaching troubled teens carpentry 
or auto mechanics or some other aspect of the workplace they will have to 
live in in the future.  Teaching them a MODERN trade, both in machining, 
and in creating the machines to do it with, strikes me as a win win 
situation for society as a whole, regardless of ethnicity and such. Heck, 
I could be interested in trying to teach such a class but I couldn't keep 
up a 5 days a week schedule at my age, 79, if the drive is 35 miles one 
way as it would be for the nearest such school around here.

I could see a two year class for credit and potentially testing for 
accreditation if there is such a thing. ??

One Community College in Norfolk NE had such a program in the early '70's 
intended to generate a few C.E.T.'s, which I am one of.  But I blew the 
prof away when I walked in cold and asked for the journeyman level test on 
the day they had announced as test day.  And aced it, in about an hour of 
the 4 they gave to answer 125 multiple choice or draw it questions.  None 
of his students had managed that even at the apprentice level in the 5 
years he had been teaching it.  I was then keeping one of Nebraska ETV's 
UHF transmitter sites running well. So I had plenty of what some would 
have called exotic experience, as klystron amplifiers are to most, some 
sort of black magic.  That was 42 years ago.

So ask away, someone here will be sure to have an opinion.

Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Gregg Eshelman
On 7/5/2014 3:14 PM, Marcus Bowman wrote:

 Not necessarily. I'm using 600NM NEMA 34 triple stack steppers, with Gecko 
 201s running at 78volts. PSU is based on two toroidal transformers, giving up 
 to 10A at 80v for up to 4 steppers. Over current and over voltage protection, 
 with soft start - overkill really.
 That size of stepper can each provide the equivalent of 1/4 horsepower, if my 
 rough calculations are correct.
 That should be enough for a mill up to the size of a Bridgeport.
 I just don't believe in trying to trim the size or power of a stepper to save 
 a few pounds/dollars. I'd rather over-spec slightly in the knowledge that I 
 have power in hand.

I'm using 1600 oz/in steppers in place of 120 volt brush type DC servo 
motors. The steppers are about 1/3 the size of the servos yet have more 
torque at the same RPM the servos achieved their peak torque.


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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Cecil Thomas
John,
If I can get the shop straightened up a bit in 
the next couple of days I will try to show a 
00-90 being cut on the Derbyshire(tiny), the Griz 
9x20 (middle size), and the Monarch 10EE (just right).
Most people are more impressed with the 10EE 
making the tiny screw than they are with the 
smaller lathes.  I guess it just looks out of scale.
By the way, I can make a 000-120 (.034 dia) but I 
don't have a nut to test it with.  I guess I 
could make a 000-120 tap and make a nut but that 
wouldn't prove that it is actually to spec.  I 
thought about boring the thread but my attempts 
at making a boring bar with a .010 shank were pretty much a failure.
I searched for a place to buy a few 00-120 nuts 
but the places that sell them like to move them 
in very large lots.  Pretty cheap by the piece 
but what am I going to do with the other 999.

Cecil

Saturday 7-5-3014  JohnS said
  Now, I'd like to see Cecil's little 
watchmakers lathe do the 00-80 screws… JohnS.


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Re: [Emc-users] Help requested - stepper drivers.

2014-07-05 Thread Gene Heskett
On Saturday 05 July 2014 22:36:42 John Alexander Stewart did opine
And Gene did reply:
 Hi Gene;
 
 No, my little Unimat is really just for show. I take it to exhibitions,
 and it moves around, but does not cut anything.
 
 I *could* take some of my spare parts and make it thread, but to be
 honest, it's one of the first ones, with a motor that is barely
 powerful enough to turn the spindle, so I don't think it'll be worth
 setting up to thread.
 
 I have turned some parts from Bronze on it, and it worked actually
 quite well, but that's about it. I could have turned these parts on my
 first CNC mill about 10x faster!
 
 (It's one of the first ones off the line - a cast iron Mark1 model,
 and has right handed feed screws, so was useless for manual machining,
 as everything went the wrong way compared to my other equipment)
 
Humm, I think I borrowed one of those 45 years back, made a spindle nose 
plug that ran true in a .303 case neck, and trimmed about 3 thou off the 
outside of the neck so I could use mill 30-06 cases in a 303 barrel 
someone had rechambered for 30-06, and which I had rechambered for the 
P.O.Ackley version.  Once I got the right sized bullet for that barrel it 
did nickel sized groups for the next 4000 rounds.

 Now, I'd like to see Cecil's little watchmakers lathe do the 00-80
 screws!
 
 JohnS.

That would indeed be a treat.  I haven't tried that size on my 7x12, 
yet...   6-48's worked though. :)

While I do use that 0-80 size frequently, I do it with commercial screws, 
taps and dies.  However I have made quite a few 1/4-28 threads using G76.  
For #209M nipples for one of my BP rifles.  Non-vented for use with 
Blackhorn 209 powder, which takes a tactical nuke to ignite it.  Its very 
accurate stuff, IF you can get it lit. A #11 cap won't, and a vented 209 
nipple won't, it takes the full power of a 209M shotgun primer in an 
unvented nipple to do it.  Also quite expensive at $4 an oz in 10 oz 
containers.

Cheers, Gene Heskett
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