Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-17 Thread John Alexander Stewart
Ok -

1) Ill get the dxf used off of the computer today, just in case it's
different with the one I have here with me. I'll put it up on the blog.

2) I'm going to re-order the cuts - and try redoing the part tonight.

3) I'm almost certain that it's an error on my side being a newbie to
Cambam.

4) The funny arc on the pictures (bottom right) - I'll write a program to
move the x axis around at different speeds and see with a dial indicator
what the backlash and any lost movement is.

5) CNC certainly gives great pleasure, better than watching TV!

John A. Stewart.
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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-17 Thread jeremy youngs
i am with # 3 john from what i have seen thats the evidence i gather .
again though careful measurement will reveal which side it is on, also does
the tool enter near the bad radiii?


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On Mon, Jun 17, 2013 at 8:29 AM, John Alexander Stewart
ivatt...@gmail.comwrote:

 Ok -

 1) Ill get the dxf used off of the computer today, just in case it's
 different with the one I have here with me. I'll put it up on the blog.

 2) I'm going to re-order the cuts - and try redoing the part tonight.

 3) I'm almost certain that it's an error on my side being a newbie to
 Cambam.

 4) The funny arc on the pictures (bottom right) - I'll write a program to
 move the x axis around at different speeds and see with a dial indicator
 what the backlash and any lost movement is.

 5) CNC certainly gives great pleasure, better than watching TV!

 John A. Stewart.

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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread Martin Dobbins
C'mon John too many variables here unless you show us the G code, after all 
that's what Linuxcnc runs on.  It could be the CAD output, it could be whatever 
CamBam has coughed up from that or shudder human error.

Are you running CamBam on Linux?  Have they ironed out all the teething 
troubles yet?

Martin



John Stewart said:
 
 Hi all;
 
 I have an issue with a long-running test. I was cutting a hand wheel out of
 Aluminium, using the output of a CAM program (CamBam). I was twiddling with
 the feeds and spindle speeds sliders, and wonder if the issue is my
 twiddling, or if it is with my machine.
 
 I seem to remember reading about this issue back when I started with
 LinuxCNC.
 
 Machine KX1 with G540 and a Mesa 5I25 in it. No errors on the console.
 
 Why did that arc shown on the blog page have the issue? Was it me possibly
 setting the feed speed to 0?
 
 I'll re-create the CAM program, (with shallower depths) and the
 feeds/speeds correct, and see if the issue was me, or the machine.
 
 The picture is on my blog,
 
 http://cnc-for-model-engineers.blogspot.ca/2013/06/hand-wheels-and-cambam-part-i.html
 
 should get you there.
 
 I won't be able to re-run the whole test for a couple of weeks (it took too
 long and too noisy for a midnight run).
 
 Thanks for any words of wisdom anyone may have.
 
 John A. Stewart.
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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread John Alexander Stewart
On Sun, Jun 16, 2013 at 7:02 PM, Martin Dobbins tu...@hotmail.com wrote:

 C'mon John too many variables here unless you show us the G code, after
 all that's what Linuxcnc runs on.  It could be the CAD output, it could be
 whatever CamBam has coughed up from that or shudder human error.


excellent point - let me see where I can put it that's available to all.


 Are you running CamBam on Linux?  Have they ironed out all the teething
 troubles yet?


Yes, on Linux. Seems to be ok, from my very limited experience!

John A. Stewart.
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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread John Alexander Stewart
Martin:

On Sun, Jun 16, 2013 at 7:02 PM, Martin Dobbins tu...@hotmail.com wrote:

 C'mon John too many variables here unless you show us the G code, after
 all that's what Linuxcnc runs on...


Another (especially experienced) set of eyes more than welcome.

I think this will work for the GCode:

https://www.dropbox.com/s/euvmvc4qpj0dhrj/starTest4-31mmDia.nc

You interested in the cambam file and the DXF file?


John.
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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread jeremy youngs
john what tool did you use to drill the center hole? was it interpolated
with an endmill? and i am presuming from the code x and y 0 is center of
the part?


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On Sun, Jun 16, 2013 at 7:57 PM, John Alexander Stewart
ivatt...@gmail.comwrote:

 Martin:

 On Sun, Jun 16, 2013 at 7:02 PM, Martin Dobbins tu...@hotmail.com wrote:

  C'mon John too many variables here unless you show us the G code, after
  all that's what Linuxcnc runs on...
 

 Another (especially experienced) set of eyes more than welcome.

 I think this will work for the GCode:

 https://www.dropbox.com/s/euvmvc4qpj0dhrj/starTest4-31mmDia.nc

 You interested in the cambam file and the DXF file?


 John.

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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread John Alexander Stewart
Jeremy;

I used a centre drill to drill the hole. After the machining, I moved the
table back to (0,0) and put the end mill down it until a bit of aluminium
came out, and it seems to be centred still ok.

Thanks - John.
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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread jeremy youngs
ok so the off center was a machine location and not a concern with the
program . i still presume x and y 0 were the center of the part correct?
you really have a lot of code here without comments . it looks like it is
the code fro the inside and outside profile is the outside symmetrical? i
seen no g41 or 42 so there is no cutter comp it is programmed to the
toolpath. you need to measure and see if the error is in the inside or the
outside. what cad package did you use to draw the part ? post the drawing
in a link and i will see if i can find errors . usually cam will not cause
what you have i think it may be drawing error, or cammanipulation error . i
no longer have cam bam installed that pc got blown up in a power crisis

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On Sun, Jun 16, 2013 at 8:53 PM, John Alexander Stewart
ivatt...@gmail.comwrote:

 Jeremy;

 I used a centre drill to drill the hole. After the machining, I moved the
 table back to (0,0) and put the end mill down it until a bit of aluminium
 came out, and it seems to be centred still ok.

 Thanks - John.

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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread John Alexander Stewart
Hi all;

I have updated the blog page with links to the gcode file, the CamBam file,
and a youtube video.

I'll put the dxf file on line tomorrow; I started this episode on a windows
computer, and it's not here atm, and I want to ensure that the dxf used
matches what I have on my linux computers.

Here's a direct link to the CamBam file, for anyone interested:
https://www.dropbox.com/s/tzfj450ndyem1em/starTest4-31mmDia.cb

Thanks - John.
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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread jeremy youngs
checking it out now john


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jeremy youngs


On Sun, Jun 16, 2013 at 9:15 PM, John Alexander Stewart
ivatt...@gmail.comwrote:

 Hi all;

 I have updated the blog page with links to the gcode file, the CamBam file,
 and a youtube video.

 I'll put the dxf file on line tomorrow; I started this episode on a windows
 computer, and it's not here atm, and I want to ensure that the dxf used
 matches what I have on my linux computers.

 Here's a direct link to the CamBam file, for anyone interested:
 https://www.dropbox.com/s/tzfj450ndyem1em/starTest4-31mmDia.cb

 Thanks - John.

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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread jeremy youngs
i dont see the dxf

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On Sun, Jun 16, 2013 at 9:27 PM, jeremy youngs jcyoung...@gmail.com wrote:

 checking it out now john


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 jeremy youngs


 On Sun, Jun 16, 2013 at 9:15 PM, John Alexander Stewart 
 ivatt...@gmail.com wrote:

 Hi all;

 I have updated the blog page with links to the gcode file, the CamBam
 file,
 and a youtube video.

 I'll put the dxf file on line tomorrow; I started this episode on a
 windows
 computer, and it's not here atm, and I want to ensure that the dxf used
 matches what I have on my linux computers.

 Here's a direct link to the CamBam file, for anyone interested:
 https://www.dropbox.com/s/tzfj450ndyem1em/starTest4-31mmDia.cb

 Thanks - John.

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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread andy pugh
On 16 June 2013 21:18, John Alexander Stewart ivatt...@gmail.com wrote:
 Thanks for any words of wisdom anyone may have.

I don't think that the symptoms look like this, and you would have to
be unlucky for the system to exactly recover, but it is just possible
that the motor slipped a few steps, then regained them. One possible
cause for this might be the drives going into reduced current mode
having not seen any step pulses for a sufficient time.

-- 
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If you can't fix it, you don't own it.
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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread jeremy youngs
missed steps may be andy but the interpolation segments are all pretty
short . and it is one sided . measurement of the part will tell a lot of
the story as to which side it is on . another thought is was the part held
securely? i ask because it is one sided

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jeremy youngs


On Sun, Jun 16, 2013 at 9:38 PM, andy pugh bodge...@gmail.com wrote:

 On 16 June 2013 21:18, John Alexander Stewart ivatt...@gmail.com wrote:
  Thanks for any words of wisdom anyone may have.

 I don't think that the symptoms look like this, and you would have to
 be unlucky for the system to exactly recover, but it is just possible
 that the motor slipped a few steps, then regained them. One possible
 cause for this might be the drives going into reduced current mode
 having not seen any step pulses for a sufficient time.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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Re: [Emc-users] Arc cutting error when using slow feeds

2013-06-16 Thread jeremy youngs
it is also generally more advisable to machine the center and then the
outside as this will reduce chatter on the thin walled surfaces

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jeremy youngs


On Sun, Jun 16, 2013 at 9:45 PM, jeremy youngs jcyoung...@gmail.com wrote:

 missed steps may be andy but the interpolation segments are all pretty
 short . and it is one sided . measurement of the part will tell a lot of
 the story as to which side it is on . another thought is was the part held
 securely? i ask because it is one sided

 PRIVACY NOTICE: Warning - any person and/or institution and/or Agent
 and/or Agency of any governmental structure including but not limited to
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 jeremy youngs


 On Sun, Jun 16, 2013 at 9:38 PM, andy pugh bodge...@gmail.com wrote:

 On 16 June 2013 21:18, John Alexander Stewart ivatt...@gmail.com wrote:
  Thanks for any words of wisdom anyone may have.

 I don't think that the symptoms look like this, and you would have to
 be unlucky for the system to exactly recover, but it is just possible
 that the motor slipped a few steps, then regained them. One possible
 cause for this might be the drives going into reduced current mode
 having not seen any step pulses for a sufficient time.

 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto


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