Re: [EVDL] Solar for my EV

2014-09-30 Thread Ben Goren via EV
On Sep 30, 2014, at 7:59 PM, Robert Bruninga via EV  wrote:

> Finally finished my solar pier enough to take some pictures.

Congratulations, and thanks! It's a shame you had to go through so much just to 
do the right thing...but now that you have, hopefully the trail you've blazed 
will soon be very well trodden.

...personally, I'd be much happier if, rather than the current morass of 
various prohibitions and roadblocks, it were written into code that all new or 
upgraded permanent roofing had to have some minimum percentage of area be solar 
collectors of some sort, but I realize that's a pipe dream

b&
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Re: [EVDL] warp 9 has gone sparky sparky

2014-09-30 Thread Mike Nickerson via EV
I had a lot of troubles with sparking when I bought my conversion with an 
Advanced DC motor.  It was running in reverse without the timing adjusted.  It 
ended up melting some brush springs and part of the brush holder.  After 
changing all the brushes, springs, and the brush holder, it has been working 
fine for 25k miles.

Make sure your motor rotation and timing match.  In my case, the motor was 
reversed because Honda motors turn opposite most other vehicles.

Mike


On September 30, 2014 11:54:25 AM MDT, Cor van de Water via EV 
 wrote:
>I second that, 
>especially with a lot of grit from offroad driving
>getting into your motor, there is a good chance that
>brushes have worn faster than usual and are now at the
>end of spring travel. Brushes without enough force to
>push them onto the comm become spark generators.
>They are also easy to check without removing the motor,
>so first make sure the brushes are in good shape
>before thinking about other work on the motor.
>
>Success,
>
>Cor van de Water
>Chief Scientist
>Proxim Wireless Corporation http://www.proxim.com
>Email: cwa...@proxim.com Private: http://www.cvandewater.info
>Skype: cor_van_de_water Tel: +1 408 383 7626
>
>
>-Original Message-
>From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Robert
>Bruninga
>via EV
>Sent: Tuesday, September 30, 2014 9:12 AM
>To: Ben Jarrett; Electric Vehicle Discussion List
>Subject: Re: [EVDL] warp 9 has gone sparky sparky
>
>Didja check the brushes?
>Bob
>
>On Mon, Sep 29, 2014 at 7:52 PM, Ben Jarrett via EV 
>wrote:
>
>>
>>
>> Hi All,
>>
>> Well, I have about 6000 miles on my jeep and my warp 9 motor started
>> making some zapping sounds
>> a little while back.  It's gotten pretty bad now - I can even see
>sparks
>> when not
>> under load.
>>
>> I'm not sure if I ran the motor to harshly or if maybe I got some
>debris
>> in there while off-roading.  I had
>> started running force air, but the blower was loud I decided to go
>open
>> air (with a splash guard).
>>
>> I've been wanting to switch to an AC motor (thinking oil cooled hpev
>> ac35x2 when it comes upout)
>>
>> While I'm waiting for that, I'm going to try and get the motor fixed
>and
>> maybe find a quieter
>> blower.  Can anyone point me to good info on how I might repair my
>motor?
>> I may try a shop like this one:
>>
>> http://www.hamilton-electric.com
>>
>> thanks!
>>
>> -ben
>> www.evalbum.com/4001
>>
>>
>>
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[EVDL] Solar for my EV

2014-09-30 Thread Robert Bruninga via EV
Finally finished my solar pier enough to take some pictures.
See:  http://aprs.org/solar-on-piers.html

Right now it consists of five 12' floating sections with 2 panels each.  I
can build one more section and two more finger piers and still fit within
my pier permit eventually.

This began in 2009 until the State of Maryland denied my application
because nothing is allowed on piers unless it pertains to  your boat.  SO
uyou can put a gas station on your pier to service your gas burning, bay
fouling, air polluting, noisy, stink-pot-boat, but you cannot put solar
panels on a pier to power your electric boat and run the exceeds back into
the grid for our house.

After 4 years of my lobbying efforts, $2000 in fees and two hearings, the
law was finally changed and now, last weekend I finished it enough to take
some pictures.

Should add enough juice to do all my EV driving.

Bob, WB4APR
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Re: [EVDL] Lithium batteries direct from China

2014-09-30 Thread David Nelson via EV
I have 16 20Ah GBS cells and all of them off gas what smells like the
electrolyte solution. Put them in an enclosed box for a few days and
it is really obvious! I have not detected this with my TS or CALB
cells. I'm concerned that either the plastic, vent seals, and/or the
terminal seals are leaking. Also, the GBS cells appear to be "softer"
than the TS or GBS cells tho I don't have raw data to back that up.

On Tue, Sep 30, 2014 at 12:27 PM, Lee Hart via EV  wrote:
> Byron James via EV wrote:
>>
>> Yikes - the GBS specs call out max continuous discharge <3C. I would be
>> careful pulling 5C. A Local GBS distributor destroyed, within a month,
>> GBS cells charging and discharging GBS cells at 3C...
>
>
> I tested 16 GMS-LFMP100AH cells. I found two bad ones as delivered
> (significantly higher internal resistance and low capacity). The others
> performed reasonably well (85-105ah capacity, and about a 2:1 range in
> internal resistance).
>
> One thing I didn't like: These GBS cells used a stack of three thin copper
> sheet metal strips to interconnect the cells. Four small 5mm steel screws at
> each end screwed into the aluminum terminal to hold them. It was very
> difficult to make a good, consistently low resistance connection with this
> setup. I have my doubts that these connections will *stay* good over time.
>
> --
> Results! Why man, I have gotten a lot of results. I know several
> thousand things that won't work. -- Thomas A. Edison
> --
> Lee Hart's EV projects are at http://www.sunrise-ev.com/LeesEVs.htm
>
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-- 
David D. Nelson
http://evalbum.com/1328
http://www.levforum.com
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[EVDL] International Plug In Day in Hermosillo MX

2014-09-30 Thread Rush Dougherty via EV
Hi all,

This weekend was the International Plug In Day in Hermosillo MX (
http://www.diadelautoelectrico.org/). It was great! There were 3 cars from
Tucson,  my 2000 Insight (hybrid), EV Jerry took his Spirit of DC (Prius) and
Clarence trailered his Karmen Ghia conversion. We had a police escort from the
Nogales border to Hermosillo since we were supposed to have some more cars,
including a Tesla Roadster, but they couldn't make it.

Here are some pics
https://www.facebook.com/media/set/?set=a.1484531351817028.1073741832.1455012504
768913&type=1

The organizer was Marco Gaxiola https://www.facebook.com/MarcoGaxiolaM He got
Nissan to send 2 Leafs and they gave lots o rides to the crowd. There were 2
people ready to buy the Leafs right then!

It was really fun to explain everything, and since my Spanish is so bad, I
always got somebody to translate what I was explaining, which gave me a little
time to think about the next thing I was going to say. And the questions were so
great, so much interest. I think they are very tired of gasoline. I found the
enthusiasm very real and sincere. There were also electric bikes and segways
that were constantly being ridden around.

Marco had 2 of his EVSE's to show off along with some of the EV equipment that
he is selling on line, www.energyev.com and I brought one of my TucsonEV-SE's to
show off.

It was a very productive weekend for EV's

Rush Dougherty
www.TucsonEV.com




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Re: [EVDL] Lithium batteries direct from China

2014-09-30 Thread Lee Hart via EV

Lee Hart via EV wrote:

I tested 16 GMS-LFMP100AH cells...


Correction; should be GBS-LFMP100AH cells.

--
Results! Why man, I have gotten a lot of results. I know several
thousand things that won't work. -- Thomas A. Edison
--
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Re: [EVDL] Lithium batteries direct from China

2014-09-30 Thread Lee Hart via EV

Byron James via EV wrote:

Yikes - the GBS specs call out max continuous discharge <3C. I would be
careful pulling 5C. A Local GBS distributor destroyed, within a month,
GBS cells charging and discharging GBS cells at 3C...


I tested 16 GMS-LFMP100AH cells. I found two bad ones as delivered 
(significantly higher internal resistance and low capacity). The others 
performed reasonably well (85-105ah capacity, and about a 2:1 range in 
internal resistance).


One thing I didn't like: These GBS cells used a stack of three thin 
copper sheet metal strips to interconnect the cells. Four small 5mm 
steel screws at each end screwed into the aluminum terminal to hold 
them. It was very difficult to make a good, consistently low resistance 
connection with this setup. I have my doubts that these connections will 
*stay* good over time.


--
Results! Why man, I have gotten a lot of results. I know several
thousand things that won't work. -- Thomas A. Edison
--
Lee Hart's EV projects are at http://www.sunrise-ev.com/LeesEVs.htm
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Re: [EVDL] Lithium batteries direct from China

2014-09-30 Thread Byron James via EV
Steve Clunn wrote "Didn't know you where testing so many cells , I just put 66 
60 ah GBS's in a BMW they seem to be doing good. time will tell, they are 
dishing out 5 c without the cell voltage dropping below 3v ."

Yikes - the GBS specs call out max continuous discharge < 3C. I would be 
careful pulling 5C.  A Local GBS distributor destroyed, within a month, GBS 
cells charging and discharging GBS cells at 3C.  I don't have their test 
procedure but it made me think twice about pulling 3C from GBS cells.  
My motorcycle has 40AH GBS cells of which I use only 2 1/2 C and the cells are 
still doing great 3 1/2 years later. 

On Sep 30, 2014, at 5:40 AM, Steve Clunn via EV  wrote:

> Didn't know you where testing so many cells , I just put 66 60 ah GBS
> 's in a BMW they seem to be doing good. time will tell, they are
> dishing out 5 c without the cell voltage dropping below 3v .
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[EVDL] power supply

2014-09-30 Thread Peakfoto Digital Photo Still n Video via EV
 I'm looking for a power supply for my lfp batteries.

some thing thats reverse and short protected. fuse not neeed.

I'm sure it needs to be cc/cv .


I know how to set volts/ amps.

like to do 1 to 4 cells.

2-10 amps

nice to have mettering but I have my own.

hoping to spend less that $100.

I had a mastech 30v 3 amp but blew it some how.

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Re: [EVDL] warp 9 has gone sparky sparky

2014-09-30 Thread Cor van de Water via EV
I second that, 
especially with a lot of grit from offroad driving
getting into your motor, there is a good chance that
brushes have worn faster than usual and are now at the
end of spring travel. Brushes without enough force to
push them onto the comm become spark generators.
They are also easy to check without removing the motor,
so first make sure the brushes are in good shape
before thinking about other work on the motor.

Success,

Cor van de Water
Chief Scientist
Proxim Wireless Corporation http://www.proxim.com
Email: cwa...@proxim.com Private: http://www.cvandewater.info
Skype: cor_van_de_water Tel: +1 408 383 7626


-Original Message-
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of Robert Bruninga
via EV
Sent: Tuesday, September 30, 2014 9:12 AM
To: Ben Jarrett; Electric Vehicle Discussion List
Subject: Re: [EVDL] warp 9 has gone sparky sparky

Didja check the brushes?
Bob

On Mon, Sep 29, 2014 at 7:52 PM, Ben Jarrett via EV 
wrote:

>
>
> Hi All,
>
> Well, I have about 6000 miles on my jeep and my warp 9 motor started
> making some zapping sounds
> a little while back.  It's gotten pretty bad now - I can even see
sparks
> when not
> under load.
>
> I'm not sure if I ran the motor to harshly or if maybe I got some
debris
> in there while off-roading.  I had
> started running force air, but the blower was loud I decided to go
open
> air (with a splash guard).
>
> I've been wanting to switch to an AC motor (thinking oil cooled hpev
> ac35x2 when it comes upout)
>
> While I'm waiting for that, I'm going to try and get the motor fixed
and
> maybe find a quieter
> blower.  Can anyone point me to good info on how I might repair my
motor?
> I may try a shop like this one:
>
> http://www.hamilton-electric.com
>
> thanks!
>
> -ben
> www.evalbum.com/4001
>
>
>
> -- next part --
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Re: [EVDL] warp 9 has gone sparky sparky

2014-09-30 Thread Robert Bruninga via EV
Didja check the brushes?
Bob

On Mon, Sep 29, 2014 at 7:52 PM, Ben Jarrett via EV 
wrote:

>
>
> Hi All,
>
> Well, I have about 6000 miles on my jeep and my warp 9 motor started
> making some zapping sounds
> a little while back.  It's gotten pretty bad now - I can even see sparks
> when not
> under load.
>
> I'm not sure if I ran the motor to harshly or if maybe I got some debris
> in there while off-roading.  I had
> started running force air, but the blower was loud I decided to go open
> air (with a splash guard).
>
> I've been wanting to switch to an AC motor (thinking oil cooled hpev
> ac35x2 when it comes upout)
>
> While I'm waiting for that, I'm going to try and get the motor fixed and
> maybe find a quieter
> blower.  Can anyone point me to good info on how I might repair my motor?
> I may try a shop like this one:
>
> http://www.hamilton-electric.com
>
> thanks!
>
> -ben
> www.evalbum.com/4001
>
>
>
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Re: [EVDL] warp 9 has gone sparky sparky

2014-09-30 Thread Jeff Major via EV
I'll try again.  I have not been able to post on the evdl for a year or so.  


Jeff M



On Tuesday, September 30, 2014 2:18 AM, EVDL Administrator via EV 
 wrote:
 


On 29 Sep 2014 at 23:22, Roland via EV wrote:

> hi_torue_electric@yahoo<mailto:hi_torue_electric@yahoo> 

Thanks Roland.  However, I think that's supposed to be hi_torque_electric 
with a q

and then you put the swirly symbol in

and then you add yahoo and a dot and then the familiar com top level domain, 
where com does not stand for commutator.

Sorry to be opaque, but the EVDL is archived in several different places, 
and I'm not sure that they all properly obfuscate email addresses.

> 
>   Jeff Majors is also very knowledgable about motors, but AFAIK he doesn't
>   service them.  He might have some suggestions on how to tackle it yourself.

Oops, that's Jeff Major, with no S.  Sorry, it was a slip of the typing 
finger.

I hope some of this helps with the motor.


David Roden - Akron, Ohio, USA
EVDL Administrator

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Re: [EVDL] Lithium batteries direct from China

2014-09-30 Thread Steve Clunn via EV
>
> Marcus Reddish via EV wrote:
> >> Are these the old white Thunder sky cells that failed? Seem to remember a
> >> picture of them leaking. Is it possible folks charged those early cells
> >> like they were lead and caused (or contributed to) the failures? I have
> >> not heard of any bad "batch" since the white cells, which was ages ago.

abut 10 years back we sold some White high power that looks like TS
which seemed low quality but where abused by 2 of the 3 customers
getting them  The company did warranty them replacing about 1/4 by the
time the warranty ran out .  The larger the packs and the less amps
used ( lower c pull) the better they did.


> Willie2 via EV wrote:
> > The situation Lee describes dates to 2000-2003? Something like that. I
> > know nothing of the situation but I believe they were LCP cells.
> > Starting about 2005, LFPs were the preferred cells for conversions. I
> > know of no quality or delivery problems with ThunderSky LFPs.

Willie has taken the good care of his pack .   The best normal real
world testing I've seen.

Lee wrote

> I'm forever hopeful that the manufacturers will "get their act together"
> and start delivering an honest quality product, and stand behind them
> with a warranty. But so far, if I'd spent good money for a full pack of
> any of these batteries (except A123), I would have been screwed.

I'm finding that as a given not all cells will live out there expected
life . Even Willie has had
 a number of cells go bad (less than 10 ) , He bought extra's so we
have been replacing them with the same batch over the last 9 years (
Has it really been that long?.)


>
> At the moment, I'm considering getting some Nissan Leaf cells to test.
> I'm guessing that Nissan is likely to have made a *significant* effort
> to get a good, quality product. I just have to make sure I'm not getting
> Nissan's QC rejects!

Didn't know you where testing so many cells , I just put 66 60 ah GBS
's in a BMW they seem to be doing good. time will tell, they are
dishing out 5 c without the cell voltage dropping below 3v .


> >recent
> >ones were GBS 100ah LiFe cells, tested just last year. The only
> >exception has been A123 3.2v 2.5ah LiFe cylindrical cells; they were
> >consistently good.



> From: EVDL Administrator
> > I've continued to borrow, barter, and buy various lithiums for testing.
> > Prismatics and cylindrical, LiCo, LiMn, LiFe etc. They haveon
> > *consistently* failed to meet specs.
>
> http://www.motherjones.com/environment/2008/05/charge-keep
>
Love to see a picture of lee's set up .

I've been lucky enough to get to drive William's Hyandia car from time
to time .we recently did a capacity test while I was there working on
his golf carts  and  was able to pull out 220 amp hours without the
BMS  alarming , then left the key on for several days, which then
pulled the full rated 260ah out over the next few days .  There were
a few cells  who's voltage had fallen down between 2.65 and 3 volts
that said most where over 3 volts . Willie's strategy of having a
large pack , about 40 kilowatt hours I believe has helped give him
years of service .  He has over 44,000 miles on the cars 48 cells.
he also does a slow charge most of the time  and equalizers with a 1
amp charger letting the mini BMS system bring all up to 3.6v.  He may
have about 400 cycles on them .

Steve Clunn
Merging the best of the past with
the best of the future.
www.Greenshedconversions.com
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[EVDL] EVLN: Nissan e-NV200 EV gets a VIP makeover

2014-09-30 Thread brucedp5 via EV


http://www.worldcarfans.com/114092381654/nissan-e-nv200-gets-the-vip-treatment-for-hannover-motor
Nissan e-NV200 gets the VIP treatment for Hannover Motor Show
[20140923] By Adrian Padeanu  Nissan

[images  
http://content.worldcarfans.co/2014/9/23/big/13217555101244289100.jpg
Nissan e-NV200 VIP concept

http://www.worldcarfans.com/114092381654/nissan-e-nv200-gets-the-vip-treatment-for-hannover-motor/lowphotos
]

Offers 670mm of legroom

Nissan is showcasing at the Hannover Motor Show an e-NV200 concept developed
as a VIP passenger shuttle.

Back in September 2012 we saw Nissan displaying the e-NV200 as a panel van
and now two years later at the same show they are exhibiting a VIP version
equipped with "Club Class" rear seats covered in white leather with blue
accents. These come with integrated seatbelts, armrests and extending leg
rests. Also in the back there's a 21.5-inch DSP monitor displaying images
and movies provided by the passenger's smartphone, tablet or laptop.

Rear passengers benefit from up to 670mm of legroom and between the seats
there's a central console featuring controls for the ambient lighting,
monitor and also providing access to a small fridge holding drinks. Up front
incorporated in the structure of the conventional rear view mirror is
Nissan's Smart Rear-View mirror which has an LCD monitor working with a
high-resolution camera mounted at the back of the car to provide a better
view of the traffic behind.

On the outside it wears a two-tone paint while power is provided by the same
Leaf-sourced electric motor rated at 109 HP (80 kW) and 280 Nm (206 lb-ft)
which works with a 48-volt lithium-ion battery pack.

According to Dany Boulenger, Nissan's Global Corporate Sales, Division
General Manager, some of the extra equipment installed on the e-NV200 VIP
concept could be offered as aftermarket conversions if there will be enough
demand.
[© worldcarfans.com]




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[EVDL] EVLN: $1135 EVSE= $793Bosch_EL51254+$23Pigtail+$319Electrician (video)

2014-09-30 Thread brucedp5 via EV


http://www.bmwblog.com/2014/09/24/installing-level-2-charger-electric-car/
Installing a Level 2 Charger for an electric car
How-To | September 24th, 2014 by Chuck Vossler

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video
http://www.youtube.com/watch?v=QSXsyFsDVec
BMW Designworks Solar Carport and BMW i Wallbox Pro
bimmerblog  May 3, 2014
As we reported on last November, BMW is rolling out their 360º Electric
Program (http://www.bmwblog.com/2013/11/14/bmw...) to coincide with the
launch of the BMW i cars.
]

Ironically, it was easier to decide to purchase an all electric Solar Orange
BMW i3 than it was to decide on which Level 2 Charger to buy. BMW sells a
very nice looking charger, the BMW i Charging Station, for $1,080 and as
with all other chargers installation is extra.

However, it was the BMW Wallbox Pro which BMWBLOG reported on from the BMW
i8 launch back in April that I really, really wanted.

I was super excited about this particular one because we have a newly
installed 12kW solar system in our house and I relished the idea of being
able to program where the electricity was to come from to charge our Solar
Orange i3. Sadly, this fantastic device is still not available and now word
on when it will be.

Installing a Level 2 Charger for an electric car

So Many Options In The World Of EV Chargers

When looking at an electric car charger, it helps to know a bit of the
lingo. EV nuts are very particular about their verbiage. Though commonly
called a Level 2 Charger, the proper term is Electric Vehicle Service
Equipment (EVSE) because the actual AC to DC conversion occurs on board the
EV itself. It will be hard to break the public of the habit of calling them
Car Chargers, as that’s what manufacturers call them.

Hitting on the basics of electricity supplies, in the United States a 110V
is a common household plug, and 240V is what is used for household electric
ovens, dryers and air conditioning units. A 240V outlet can charge an
electric vehicle twice as fast as the 110V. A Level 1 Charger, which uses a
household 110V current, is good when you are in a pinch – BMW even calls it
an “occasional charger” so you get the hint that you need a Level 2 Charger.

When it gets to where electricity meets the EV, the SAE J1772 Charging plug
is standard for all electric vehicles except the Tesla cars which have a
proprietary charging plug. Thanks Elon!

Why Do I Need A Level 2 Charger?

Installing a Level 2 Charger for an electric car

Level 2 Units can charge up to 7.2 kW and pull 30A, and need to be installed
on a 40A circuit with 8 gauge wire. There are DC chargers too but they are
480 volts and cost around $8,000. Thankfully the Rapid DC chargers are
becoming more common at commercial charging sites on the East and West
coast. The DC Charger, CHAdeMO aka a Level 3 Charger, can pump a stunning
62.5 kW of direct current right into the battery.

On the BMW i3, it does require an optional $700 factory connector. I am told
that this is factory installed only, if you don’t get it at manufacturing of
your vehicle, you cannot retrofit it.

There are more Level 2 Chargers available than I would have thought. See our
table for the most popular ones out there.

Charging StnBMW Bosch   Bosch   CCreek  GE  Siemens 
i   EL51253 EL51254 HSC-40  WattVC30BLK 
Amperage30A 30A 30A 32A 30A 30A 
Cable Length25' 18' 25' 25' 18' 20' 
Output Power7.2kW   7.2kW   7.2kW   7.7kW   7.2kW   7.2kW 
Self Contained  Yes Yes Yes No  Yes Yes 
Cost$1080   $571$737$590$599$799 

BMW i Charging station is 30-40% more expensive than all the other units, so
it was immediately at a disadvantage. As Bosch is the manufacturer of BMW’s
i Charging Station, I was immediately drawn to it. Bosch’s charger is a much
smaller unit with a center holster that docs the J177A Charging Plug. The
unit is available with a 18 ft or a 25 ft long cord.

The Siemens unit has a very German efficient layout while the GE one looks
just like the one that Porsche uses for their plug-in hybrid cars. There’s
also a very robust unit from Clipper Creek, the HSC-40 but I didn’t like the
lack of contained pl