Re: [MBZ] Electromagnetic fan clutch

2007-07-13 Thread Curt Raymond

The sum total of my testing thus far has been to ensure that there was power at 
the clutch.
I tested each pole against the others and each pole to ground.
The only place I found power was from each to ground.

-Curt

Date: Thu, 12 Jul 2007 13:59:45 -0500
From: John Robbins [EMAIL PROTECTED]
Subject: Re: [MBZ] Electromagnetic fan clutch
To: Mercedes Discussion List mercedes@okiebenz.com
Message-ID: [EMAIL PROTECTED]
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Curt Raymond wrote:
 When I tested for power I got +12v on BOTH of the wires... Nothing
 between them... There is some bodgered wiring in the vicinity of
 where the wires from the clutch come back into the harness over
 between the powersteering pump and the valve cover. A mystery brown
 wire was added in at some point I think to force the A/C to come on
 while the ACC controller was disconnected (plug fell off, I found it
 because I thought the lights were out) this was all pre-me by the
 way.
 
 I'll dig some more tonight, maybe I'll pull one of the wires and put
 a ground on and see what happens.

Did you ground the wire that is on the temp switch on top of the
 engine?

   
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Re: [MBZ] Electromagnetic fan clutch

2007-07-13 Thread Jim Cathey
 Of course... I'll try it again pulling the cable but... That I have 
 12v available still pretty much indicates a bad clutch right?

Not at all.  Pretend it's hydraulics, if it'll help.  Not much
happens if you hook _both_ sides to the high pressure line!

You should be able to measure the resistance between the
two pins of the clutch.  Coupla ohms?  Hook +12V AND GROUND
to it and it should clack.  If it doesn't, then yes indeed
it is bad.

It really sucks to replace a moderately expensive part
only to find no change.

-- Jim


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Re: [MBZ] Electromagnetic fan clutch

2007-07-13 Thread John Robbins
Curt Raymond wrote:
 Of course... I'll try it again pulling the cable but... That I have
 12v available still pretty much indicates a bad clutch right?


Not really.  Just ground the cable that goes to the temp sensor...  Its 
top and center... right near the thermostat housing IIRC.  That is the 
switch that normally turns on the clutch, so its a perfect way to test 
the clutch.

John

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Re: [MBZ] Electromagnetic fan clutch

2007-07-13 Thread Curt Raymond

*Beats head on desk*

Of course... I'll try it again pulling the cable but... That I have 12v 
available still pretty much indicates a bad clutch right?

-Curt

Date: Thu, 12 Jul 2007 15:39:06 -0400
From: Marshall Booth [EMAIL PROTECTED]
Subject: Re: [MBZ] Electromagnetic fan clutch
To: Mercedes Discussion List mercedes@okiebenz.com
Message-ID: [EMAIL PROTECTED]
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Curt Raymond wrote:
 Cheez whiz, I can't believe I forgot, its an '85 190D.
 
 Okay barring the fact that I need to flush the cooling system
 
 When I tested for power I got +12v on BOTH of the wires... Nothing
 between them...
 There is some bodgered wiring in the vicinity of where the wires from
 the clutch come back into the harness over between the powersteering
 pump and the valve cover.
 A mystery brown wire was added in at some point I think to force the
 A/C to come on while the ACC controller was disconnected (plug fell
 off, I found it because I thought the lights were out) this was all pre-me
 by the way.
 
 I'll dig some more tonight, maybe I'll pull one of the wires and put
 a ground on and see what happens.

If you are measuring the voltage on the pins without disconnecting the 
wire from the fan and IF the switch complete the circuit to ground (and
 
I believe that is the case in the '85 190D), then there WILL be 12V on 
both pins except when the switch is closed. Then there will be 12+V on 
one pin and less than 1 V on the other.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

 
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[MBZ] Electromagnetic fan clutch

2007-07-12 Thread Curt Raymond
Finally took the time to figure out why my car heats up when its sitting still, 
like in heavy traffic. The electromagnetic fan clutch isn't engaging at all...
So with multimeter in hand there is 12v at the clutch at both of the wires that 
come to it. Is one wire to engage the clutch a bit and the other engage more?
Is this a relatively easy job? It looks like the fan shroud might have to come 
out, theres not alot of extra space...

Kaleb, any electromagnetic fan clutches hanging around? Rusty needs $130 for 
one. How often do they fail? Is a used one worth doing?

-Curt

   
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Re: [MBZ] Electromagnetic fan clutch

2007-07-12 Thread Marshall Booth
Curt Raymond wrote:
 Finally took the time to figure out why my car heats up when its sitting 
 still, like in heavy traffic. The electromagnetic fan clutch isn't engaging 
 at all...
 So with multimeter in hand there is 12v at the clutch at both of the wires 
 that come to it. Is one wire to engage the clutch a bit and the other engage 
 more?
 Is this a relatively easy job? It looks like the fan shroud might have to 
 come out, theres not alot of extra space...
 
 Kaleb, any electromagnetic fan clutches hanging around? Rusty needs $130 for 
 one. How often do they fail? Is a used one worth doing?

One wire is the 12V to the clutch and the other wire is the ground 
connection. Both must be intact for the fan to engage. If you connect 
12V and ground to those wire (with the proper polarity) the clutch will 
click. If it doesn't, the clutch coil is bad and will need to be replaced.

You engine should NOT overheat under moist conditions even on HOT days 
(as long as the AC isn't running) even with NO clutch and no fan action. 
The fan isn't designed to come on until the coolant temp reaches 100+ 
degrees. That won't happen at idle or at even medium loads (at highway 
speeds or when climbing mountains it might need the fan) even on very 
hot days. My cars never exceed about 95 degrees C in city driving - even 
stop and go with ambient temps in the 90+ deg. F. range so the fan NEVER 
engages (unless the AC is on - that increases the load and engine 
coolant temps). If it's overheating then there is SOMETHING other than 
the fan clutch that's wrong.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Electromagnetic fan clutch

2007-07-12 Thread John Robbins
Marshall Booth wrote:

 You engine should NOT overheat under moist conditions even on HOT days 
 (as long as the AC isn't running) even with NO clutch and no fan action. 
 The fan isn't designed to come on until the coolant temp reaches 100+ 
 degrees. That won't happen at idle or at even medium loads (at highway 
 speeds or when climbing mountains it might need the fan) even on very 
 hot days. My cars never exceed about 95 degrees C in city driving - even 
 stop and go with ambient temps in the 90+ deg. F. range so the fan NEVER 
 engages (unless the AC is on - that increases the load and engine 
 coolant temps). If it's overheating then there is SOMETHING other than 
 the fan clutch that's wrong.

Not sure what the original car in question was, but this was true of my 
190D 2.2 for the brief time I owned it.  The only time the clutch 
engaged was when I pulled off the interstate after doing ~80 with the 
A/C on.  Immediately stopped and fueled up (gas station was about 300ft 
off the interstate).  Once I started it back up everything had heat 
soaked and the fan engaged.

It would get up to *almost* 100C in stop and go traffic though...

John

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Re: [MBZ] Electromagnetic fan clutch

2007-07-12 Thread Curt Raymond

Cheez whiz, I can't believe I forgot, its an '85 190D.

Okay barring the fact that I need to flush the cooling system

When I tested for power I got +12v on BOTH of the wires... Nothing between 
them...
There is some bodgered wiring in the vicinity of where the wires from the 
clutch come back into the harness over between the powersteering pump and the 
valve cover.
A mystery brown wire was added in at some point I think to force the A/C to 
come on while the ACC controller was disconnected (plug fell off, I found it 
because I thought the lights were out) this was all pre-me by the way.

I'll dig some more tonight, maybe I'll pull one of the wires and put a ground 
on and see what happens.

-Curt

Date: Thu, 12 Jul 2007 14:39:27 -0400
From: Marshall Booth [EMAIL PROTECTED]
Subject: Re: [MBZ] Electromagnetic fan clutch
To: Mercedes Discussion List mercedes@okiebenz.com
Message-ID: [EMAIL PROTECTED]
Content-Type: text/plain; charset=ISO-8859-1; format=flowed

Curt Raymond wrote:
 Finally took the time to figure out why my car heats up when its
 sitting still, like in heavy traffic. The electromagnetic fan clutch isn't
 engaging at all...
 So with multimeter in hand there is 12v at the clutch at both of the
 wires that come to it. Is one wire to engage the clutch a bit and the
 other engage more?
 Is this a relatively easy job? It looks like the fan shroud might
 have to come out, theres not alot of extra space...
 
 Kaleb, any electromagnetic fan clutches hanging around? Rusty needs
 $130 for one. How often do they fail? Is a used one worth doing?

One wire is the 12V to the clutch and the other wire is the ground 
connection. Both must be intact for the fan to engage. If you connect 
12V and ground to those wire (with the proper polarity) the clutch will
 
click. If it doesn't, the clutch coil is bad and will need to be
 replaced.

You engine should NOT overheat under moist conditions even on HOT days 
(as long as the AC isn't running) even with NO clutch and no fan
 action. 
The fan isn't designed to come on until the coolant temp reaches 100+ 
degrees. That won't happen at idle or at even medium loads (at highway 
speeds or when climbing mountains it might need the fan) even on very 
hot days. My cars never exceed about 95 degrees C in city driving -
 even 
stop and go with ambient temps in the 90+ deg. F. range so the fan
 NEVER 
engages (unless the AC is on - that increases the load and engine 
coolant temps). If it's overheating then there is SOMETHING other than 
the fan clutch that's wrong.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

   
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Re: [MBZ] Electromagnetic fan clutch

2007-07-12 Thread John Robbins
Curt Raymond wrote:
 When I tested for power I got +12v on BOTH of the wires... Nothing
 between them... There is some bodgered wiring in the vicinity of
 where the wires from the clutch come back into the harness over
 between the powersteering pump and the valve cover. A mystery brown
 wire was added in at some point I think to force the A/C to come on
 while the ACC controller was disconnected (plug fell off, I found it
 because I thought the lights were out) this was all pre-me by the
 way.
 
 I'll dig some more tonight, maybe I'll pull one of the wires and put
 a ground on and see what happens.

Did you ground the wire that is on the temp switch on top of the engine?

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Re: [MBZ] Electromagnetic fan clutch

2007-07-12 Thread Marshall Booth
Curt Raymond wrote:
 Cheez whiz, I can't believe I forgot, its an '85 190D.
 
 Okay barring the fact that I need to flush the cooling system
 
 When I tested for power I got +12v on BOTH of the wires... Nothing between 
 them...
 There is some bodgered wiring in the vicinity of where the wires from the 
 clutch come back into the harness over between the powersteering pump and the 
 valve cover.
 A mystery brown wire was added in at some point I think to force the A/C to 
 come on while the ACC controller was disconnected (plug fell off, I found it 
 because I thought the lights were out) this was all pre-me by the way.
 
 I'll dig some more tonight, maybe I'll pull one of the wires and put a ground 
 on and see what happens.

If you are measuring the voltage on the pins without disconnecting the 
wire from the fan and IF the switch complete the circuit to ground (and 
I believe that is the case in the '85 190D), then there WILL be 12V on 
both pins except when the switch is closed. Then there will be 12+V on 
one pin and less than 1 V on the other.

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Electromagnetic fan clutch

2007-07-12 Thread R A Bennell
Not a good idea to just measure voltage with a meter either. Sometimes there is 
sufficient contact to let the meter
read correctly, but not enough to provide power to the unit. Sometimes things 
like a poor ground are all that is
wrong. At the very least, use one of the test light doodads. If the light is 
bright, then there is likely a good
circuit.

Randy

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Marshall Booth
Sent: Thursday, July 12, 2007 2:39 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Electromagnetic fan clutch


Curt Raymond wrote:
 Cheez whiz, I can't believe I forgot, its an '85 190D.

 Okay barring the fact that I need to flush the cooling system

 When I tested for power I got +12v on BOTH of the wires... Nothing between 
 them...
 There is some bodgered wiring in the vicinity of where the wires from the 
 clutch come back into the harness over
between the powersteering pump and the valve cover.
 A mystery brown wire was added in at some point I think to force the A/C to 
 come on while the ACC controller was
disconnected (plug fell off, I found it because I thought the lights were out) 
this was all pre-me by the way.

 I'll dig some more tonight, maybe I'll pull one of the wires and put a ground 
 on and see what happens.

If you are measuring the voltage on the pins without disconnecting the
wire from the fan and IF the switch complete the circuit to ground (and
I believe that is the case in the '85 190D), then there WILL be 12V on
both pins except when the switch is closed. Then there will be 12+V on
one pin and less than 1 V on the other.

Marshall
--
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Electromagnetic fan clutch

2007-07-12 Thread Kaleb C. Striplin
nope, dont have one

Curt Raymond wrote:
 Finally took the time to figure out why my car heats up when its sitting 
 still, like in heavy traffic. The electromagnetic fan clutch isn't engaging 
 at all...
 So with multimeter in hand there is 12v at the clutch at both of the wires 
 that come to it. Is one wire to engage the clutch a bit and the other engage 
 more?
 Is this a relatively easy job? It looks like the fan shroud might have to 
 come out, theres not alot of extra space...
 
 Kaleb, any electromagnetic fan clutches hanging around? Rusty needs $130 for 
 one. How often do they fail? Is a used one worth doing?
 
 -Curt
 

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  94 E420, 92 300D, 92 250D Turbo, 92 300E 4Matic, (2x) 91 300D,
  90 420SEL, 89 560SEL, 89 260E, 87 300SDL, 87 300TD, 85 380SE 5.0 Euro,
  81 240D, 81 380SLC, 80 240D, 76 240D, 76 300D, 72 250C, 69 250
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