Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-08 Thread OK Don
Got a chance to check out the car this afternoon - the EGR valve responds
with a snap when you open it with the mity-vac then pull the tube off. The
intake valve flap actuator responds smoothly to vacuum. I found one vacuum
tube loose and splitting where it connects to the controlling valve that
feeds the ERG valve.

I also found and removed the fuel tank vent valve - and heard a gentle
whooshing when I pulled it off the hose. It seems to be open in both
directions once it was off of the car - mity-vac in either pressure or
suction puller air through freely. The vent tube comes directly out of the
bottom of the tank in the '92 300D - not external tubes other than filler,
and the feed/return lines.

I decided to leave it off the car - wrapped a piece of latex tubing into a
360 degree loop, and put it in place of the vent valve. It should stay open
all the time, and should at least slow down stuff trying to get into the
tank.

I'll fill it up, and see what happens next ---

-- 
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-08 Thread Mitch Haley

OK Don wrote:


I decided to leave it off the car - wrapped a piece of latex tubing into a
360 degree loop, and put it in place of the vent valve. It should stay open
all the time, and should at least slow down stuff trying to get into the
tank.


Doesn't latex, out in the real world, have a lifespan of about a month?
Can you hook up an old inline fuel filter where the valve was?

Mitch.

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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-08 Thread OK Don
Yes - I'll be watching to see if it cures the issue. If so, then I'll
replace it with something - the inline fuel filter is a good idea. I suspect
the Diesel fumes will dissolve the latex in short order.

On Sat, May 8, 2010 at 5:30 PM, Mitch Haley m...@voyager.net wrote:

 OK Don wrote:

 I decided to leave it off the car - wrapped a piece of latex tubing into a
 360 degree loop, and put it in place of the vent valve. It should stay
 open
 all the time, and should at least slow down stuff trying to get into the
 tank.


 Doesn't latex, out in the real world, have a lifespan of about a month?
 Can you hook up an old inline fuel filter where the valve was?

 Mitch.



-- 
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-08 Thread John Reames
I thought a normal cause of vent line failure was some kinda critter  
nesting in the thing...


--
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jwrea...@comcast.net
Home: +14106646986
Mobile: +14437915905

On May 8, 2010, at 17:32, OK Don okd...@gmail.com wrote:

Got a chance to check out the car this afternoon - the EGR valve  
responds
with a snap when you open it with the mity-vac then pull the tube  
off. The
intake valve flap actuator responds smoothly to vacuum. I found one  
vacuum
tube loose and splitting where it connects to the controlling valve  
that

feeds the ERG valve.

I also found and removed the fuel tank vent valve - and heard a gentle
whooshing when I pulled it off the hose. It seems to be open in both
directions once it was off of the car - mity-vac in either pressure or
suction puller air through freely. The vent tube comes directly out  
of the
bottom of the tank in the '92 300D - not external tubes other than  
filler,

and the feed/return lines.

I decided to leave it off the car - wrapped a piece of latex tubing  
into a
360 degree loop, and put it in place of the vent valve. It should  
stay open
all the time, and should at least slow down stuff trying to get into  
the

tank.

I'll fill it up, and see what happens next ---

--
OK Don
Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-07 Thread LarryT
I've don't think you can equate *anything* meaningful from the whoosh - it 
seems to happen more when the tank is closer to empty but I *know* my tank 
is free of algae - ]]


It also happens on my gas cars although I'm not sure why.

Good luck -
LarryT
91 300D

OilAnalysis Time?
Looking for Weber Parts or Porsche Posters?
www.youroil.net



--
From: OK Don okd...@gmail.com
Sent: Wednesday, May 05, 2010 10:47 PM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] Reluctant 300D 2.5T (1992)

I didn't open the filler till after I'd replaced the filter, so the test 
was

invalid ---

On Wed, May 5, 2010 at 9:44 AM, Curt Raymond curtlud...@yahoo.com wrote:


Something in the line maybe? Next time instead of replacing the filters
just remove the line and put it back. Perhaps something gets pulled up
against the intake in the tank and falls off when you release the line.

Maybe an  occasionally sticking tank vent? You didn't mention opening the
filler.

-Curt



--
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-07 Thread LarryT

Hi Don,
   My '91 300D did the same thing when I 1st bought it.  I also changed the 
filters, etc and mine ran poorly when being started after sitting overnight. 
It had clouds of white smoke, would not rev and hardly creeped along - but 
it would idle normally.


I ended up buying some stuff to break up the carbon that had built up in 
head - as was suggested my Marshall and others on the list.  My wife also 
started a new job where she drove at 70mph for 50 miles each way.  After 4 
treatments of the juice to breakup the carbon we never had another problem - 
after nearly 80K miles.


The juice was called something like  Forex 400  I believe.   I wasn't able 
to find it unfortunately.  But a search of cylinder carbon removal 
chemical yielded numerous hits.Here's a article that might help.

http://www.hemmings.com/mus/stories/2008/01/01/hmn_feature19.html
and:
http://www.motorwatch.com/automotivebible/auto_motive_bible/CarbonRemoval.pdf

OilAnalysis Time?
Looking for Weber Parts or Porsche Posters?
www.youroil.net



--
From: OK Don okd...@gmail.com
Sent: Tuesday, May 04, 2010 8:15 PM
To: Mercedes Discussion List Mercedes@okiebenz.com
Subject: [MBZ] Reluctant 300D 2.5T (1992)


This is the car that acted like it was fuel starved months ago - or
something was wrong with the fuel system. The first episode it suddenly 
lost

power on the highway, ended up running about 20mph at full throttle, but
idled fine. It was smoking like crazy when it was moving the car. As a 
first
attempt at a cure, after many suggestions from you fine folk, I replaced 
the
fuel filters. The car drove great after that. About 1400 miles later, it 
did

the same thing on the way to work. I limped the last two miles in, got a
friend to take me to a parts place at lunch time, bought new filters and a
can of Diesel Purge, changed the filters, and the car ran fine again. I
decided that the tank needs to be cleaned, but that I could drive approx.
1000 miles between filters until I got around to draining and cleaning the
tank.

Our daughter was driving the car today, with only 200 miles on a new
canister fuel filter, and the car started shifting hard, like a vacuum 
line

was off, then lost power, would only go 10 mph. She parked it on a
residential street, walked the last mile to work, and called us to get the
car.

Since I had only changed the Canister filter last time, I took a new 
in-line

filter, changed it, and drove the car home. It ran fine.

I had saved the last canister filter, and had the old in-line filter, so I
cut them open to see how full of algae/bacteria they were. They didn't 
look

bad at all. Definitely not enough stuff in there to stop the flow of fuel.
There were only a few grains (6 to 8) of black stuff in the in-line 
filter.


So I'm thinking fuel is not the issue, and changing the filters is not
fixing it.  I'm wondering about the air metering valve assembly - if 
it's

not getting enough air, the effect would be similar to not getting enough
fuel, and would account for the smoke I had. (Daughter didn't notice any).

This intermittent stuff is sure a pain to find/fix!!!

This is the car that I got from Kaleb after he'd had the IP fixed -

--
OK Don
Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-07 Thread OK Don
This car starts and runs fine in the morning - the issue happens suddenly
while you're driving along ---

On Thu, May 6, 2010 at 8:06 PM, LarryT l02tur...@comcast.net wrote:

 Hi Don,
   My '91 300D did the same thing when I 1st bought it.  I also changed the
 filters, etc and mine ran poorly when being started after sitting overnight.
 It had clouds of white smoke, would not rev and hardly creeped along - but
 it would idle normally.

 I ended up buying some stuff to break up the carbon that had built up in
 head - as was suggested my Marshall and others on the list.  My wife also
 started a new job where she drove at 70mph for 50 miles each way.  After 4
 treatments of the juice to breakup the carbon we never had another problem -
 after nearly 80K miles.

 The juice was called something like  Forex 400  I believe.   I wasn't able
 to find it unfortunately.  But a search of cylinder carbon removal
 chemical yielded numerous hits.Here's a article that might help.
 http://www.hemmings.com/mus/stories/2008/01/01/hmn_feature19.html
 and:

 http://www.motorwatch.com/automotivebible/auto_motive_bible/CarbonRemoval.pdf



-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-06 Thread WILTON

So, with the half full, how much does it take to fill it?

Wilton

- Original Message - 
From: OK Don okd...@gmail.com

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Wednesday, May 05, 2010 10:44 PM
Subject: Re: [MBZ] Reluctant 300D 2.5T (1992)



I usually associate an air leak in the supply lines with a lot cranking at
start-up time.
I bought a '76 300D once from a guy who tore down the engine because of a
hard starting. I bought it for the rust-free body. Transferred the factory
re-man engine from my rusting body into this one, and instantly had a
hard-to-start car. I found a small rubbed hole where the fuel line came up
into the engine compartment. Fixed it with a splice of fuel tubing, and it
started instantly.

Now, a collapsing tank would be a real pain.  I usually fill when the 
gauge

gets to half - so don't really have an indication of how much it holds
today. The tank is at half now - when this last incident occurred.

I think I'll start with the vent system.

On Wed, May 5, 2010 at 5:12 AM, John Reames jwrea...@comcast.net wrote:


The fuel pump is potent enough to suck air into the lines when the tank
vent is sufficiently plugged.  You may never see a drop of fuel weeping 
and
still suck in air (there is a slight difference between the viscosities 
of

air and diesel fuel.

The alternative is that the fuel tank can collapse...




--
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Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-06 Thread OK Don
 Around 9 gallons.

On Thu, May 6, 2010 at 8:59 AM, WILTON wilt...@nc.rr.com wrote:

 So, with the half full, how much does it take to fill it?

 Wilton


-- 
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Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-06 Thread WILTON

So, it's not crushed much, if any - - - yet.  ;

Wilton

- Original Message - 
From: OK Don okd...@gmail.com

To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thursday, May 06, 2010 9:27 PM
Subject: Re: [MBZ] Reluctant 300D 2.5T (1992)



Around 9 gallons.

On Thu, May 6, 2010 at 8:59 AM, WILTON wilt...@nc.rr.com wrote:


So, with the half full, how much does it take to fill it?

Wilton



--
OK Don
Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-06 Thread OK Don
I'm not driving it again till I do something about the situation. If I get
time thsi weekend (Mother's Day and  daughter's BD), I'll attack the EGR
system and the tank vent.

On Thu, May 6, 2010 at 9:00 PM, WILTON wilt...@nc.rr.com wrote:

 So, it's not crushed much, if any - - - yet.  ;


-- 
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Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-05 Thread John Reames
The fuel pump is potent enough to suck air into the lines when the  
tank vent is sufficiently plugged.  You may never see a drop of fuel  
weeping and still suck in air (there is a slight difference between  
the viscosities of air and diesel fuel.


The alternative is that the fuel tank can collapse...

--
John W Reames
jwrea...@comcast.net
Home: +14106646986
Mobile: +14437915905

On May 4, 2010, at 21:49, OK Don okd...@gmail.com wrote:

I've noticed the whoosh when removing the filler cap pn one of the  
cars on

occasion, but now I couldn't tell you which one it was.

I haven't cleaned the tank out yet --
I don't see bubbles in the line - it doesn't act like a leaking line  
- it

acts like it's either starved for fuel or air.

On Tue, May 4, 2010 at 8:38 PM, John Reames jwrea...@comcast.net  
wrote:


Umm when you pull the cap off, does it come right off, or does it  
take some
force to actually *pull* the cap off? (possibly accompanied by  
anninrush of

air)?

If so, check the tank vent line...

When you cleaned the tank, what did the filter in the tank look like?

What's the flow through the lines themselves look like? Both at the  
body

lines and at the line into the fuel filter etc.

When it's running do you see any air bubbles in the Lin



--
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-05 Thread Dieselhead
This might be a wild, outside chance... Has someone removed the 
little flow restrictor between the vacuum pump and the shutoff 
circuit?  If somehow the shutdown is getting too much vacuum, it can 
restrict RPM.  THis does not explain the sudden on of the 
situation, or why opening the fuel system cures it.  But, it is easy 
enough to pull the vacuum line off the shutoff and try that for 2K or 
so.  Plugged tank vent explains why the situation is ok after opening 
the fuel system.


A less desirable possibility is the governor on the pump.  I had one 
on a 603 that would suddenly go slow.  When restarted, it would be 
ok, then go slow.  In that situation, the governor deteriorated so 
fast that   within 30 min or so, the engine would fire a few times, 
and the governor would slam the rack shut.  So, the result was that 
the engine would start normally, fire for a revolution or two and 
then die.





I've noticed the whoosh when removing the filler cap pn one of the cars on
occasion, but now I couldn't tell you which one it was.

I haven't cleaned the tank out yet --
I don't see bubbles in the line - it doesn't act like a leaking line - it
acts like it's either starved for fuel or air.

On Tue, May 4, 2010 at 8:38 PM, John Reames jwrea...@comcast.net wrote:


 Umm when you pull the cap off, does it come right off, or does it take some
 force to actually *pull* the cap off? (possibly accompanied by anninrush of
 air)?

 If so, check the tank vent line...

 When you cleaned the tank, what did the filter in the tank look like?

 What's the flow through the lines themselves look like? Both at the body
 lines and at the line into the fuel filter etc.

 When it's running do you see any air bubbles in the Lin



--
OK Don
Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-05 Thread Curt Raymond
Something in the line maybe? Next time instead of replacing the filters just 
remove the line and put it back. Perhaps something gets pulled up against the 
intake in the tank and falls off when you release the line.

Maybe an  occasionally sticking tank vent? You didn't mention opening the 
filler.

-Curt

Date: Tue, 4 May 2010 19:15:53 -0500
From: OK Don okd...@gmail.com
To: Mercedes Discussion List Mercedes@okiebenz.com
Subject: [MBZ] Reluctant 300D 2.5T (1992)
Message-ID:
    j2q437bc981005041715k8f88993fz7f04ae3733b3b...@mail.gmail.com
Content-Type: text/plain; charset=ISO-8859-1

This is the car that acted like it was fuel starved months ago - or
something was wrong with the fuel system. The first episode it suddenly lost
power on the highway, ended up running about 20mph at full throttle, but
idled fine. It was smoking like crazy when it was moving the car. As a first
attempt at a cure, after many suggestions from you fine folk, I replaced the
fuel filters. The car drove great after that. About 1400 miles later, it did
the same thing on the way to work. I limped the last two miles in, got a
friend to take me to a parts place at lunch time, bought new filters and a
can of Diesel Purge, changed the filters, and the car ran fine again. I
decided that the tank needs to be cleaned, but that I could drive approx.
1000 miles between filters until I got around to draining and cleaning the
tank.

Our daughter was driving the car today, with only 200 miles on a new
canister fuel filter, and the car started shifting hard, like a vacuum line
was off, then lost power, would only go 10 mph. She parked it on a
residential street, walked the last mile to work, and called us to get the
car.

Since I had only changed the Canister filter last time, I took a new in-line
filter, changed it, and drove the car home. It ran fine.

I had saved the last canister filter, and had the old in-line filter, so I
cut them open to see how full of algae/bacteria they were. They didn't look
bad at all. Definitely not enough stuff in there to stop the flow of fuel.
There were only a few grains (6 to 8) of black stuff in the in-line filter.

So I'm thinking fuel is not the issue, and changing the filters is not
fixing it.  I'm wondering about the air metering valve assembly - if it's
not getting enough air, the effect would be similar to not getting enough
fuel, and would account for the smoke I had. (Daughter didn't notice any).

This intermittent stuff is sure a pain to find/fix!!!

This is the car that I got from Kaleb after he'd had the IP fixed -

-- 
OK Don
Panic! (the national past time).



  
___
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-05 Thread OK Don
I usually associate an air leak in the supply lines with a lot cranking at
start-up time.
I bought a '76 300D once from a guy who tore down the engine because of a
hard starting. I bought it for the rust-free body. Transferred the factory
re-man engine from my rusting body into this one, and instantly had a
hard-to-start car. I found a small rubbed hole where the fuel line came up
into the engine compartment. Fixed it with a splice of fuel tubing, and it
started instantly.

Now, a collapsing tank would be a real pain.  I usually fill when the gauge
gets to half - so don't really have an indication of how much it holds
today. The tank is at half now - when this last incident occurred.

I think I'll start with the vent system.

On Wed, May 5, 2010 at 5:12 AM, John Reames jwrea...@comcast.net wrote:

 The fuel pump is potent enough to suck air into the lines when the tank
 vent is sufficiently plugged.  You may never see a drop of fuel weeping and
 still suck in air (there is a slight difference between the viscosities of
 air and diesel fuel.

 The alternative is that the fuel tank can collapse...



-- 
OK Don
Panic! (the national past time).
___
http://www.okiebenz.com
For new and used parts go to www.okiebenz.com
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-05 Thread OK Don
That's easy enough to check -- and it doesn't sound like the governor is
likely, I hope.

On Wed, May 5, 2010 at 9:08 AM, Dieselhead 126die...@gmail.com wrote:

 This might be a wild, outside chance... Has someone removed the little flow
 restrictor between the vacuum pump and the shutoff circuit?  If somehow the
 shutdown is getting too much vacuum, it can restrict RPM.  THis does not
 explain the sudden on of the situation, or why opening the fuel system
 cures it.  But, it is easy enough to pull the vacuum line off the shutoff
 and try that for 2K or so.  Plugged tank vent explains why the situation is
 ok after opening the fuel system.

 A less desirable possibility is the governor on the pump.  I had one on a
 603 that would suddenly go slow.  When restarted, it would be ok, then go
 slow.  In that situation, the governor deteriorated so fast that   within 30
 min or so, the engine would fire a few times, and the governor would slam
 the rack shut.  So, the result was that the engine would start normally,
 fire for a revolution or two and then die.





-- 
OK Don
Panic! (the national past time).
___
http://www.okiebenz.com
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-05 Thread OK Don
I didn't open the filler till after I'd replaced the filter, so the test was
invalid ---

On Wed, May 5, 2010 at 9:44 AM, Curt Raymond curtlud...@yahoo.com wrote:

 Something in the line maybe? Next time instead of replacing the filters
 just remove the line and put it back. Perhaps something gets pulled up
 against the intake in the tank and falls off when you release the line.

 Maybe an  occasionally sticking tank vent? You didn't mention opening the
 filler.

 -Curt


-- 
OK Don
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[MBZ] Reluctant 300D 2.5T (1992)

2010-05-04 Thread OK Don
This is the car that acted like it was fuel starved months ago - or
something was wrong with the fuel system. The first episode it suddenly lost
power on the highway, ended up running about 20mph at full throttle, but
idled fine. It was smoking like crazy when it was moving the car. As a first
attempt at a cure, after many suggestions from you fine folk, I replaced the
fuel filters. The car drove great after that. About 1400 miles later, it did
the same thing on the way to work. I limped the last two miles in, got a
friend to take me to a parts place at lunch time, bought new filters and a
can of Diesel Purge, changed the filters, and the car ran fine again. I
decided that the tank needs to be cleaned, but that I could drive approx.
1000 miles between filters until I got around to draining and cleaning the
tank.

Our daughter was driving the car today, with only 200 miles on a new
canister fuel filter, and the car started shifting hard, like a vacuum line
was off, then lost power, would only go 10 mph. She parked it on a
residential street, walked the last mile to work, and called us to get the
car.

Since I had only changed the Canister filter last time, I took a new in-line
filter, changed it, and drove the car home. It ran fine.

I had saved the last canister filter, and had the old in-line filter, so I
cut them open to see how full of algae/bacteria they were. They didn't look
bad at all. Definitely not enough stuff in there to stop the flow of fuel.
There were only a few grains (6 to 8) of black stuff in the in-line filter.

So I'm thinking fuel is not the issue, and changing the filters is not
fixing it.  I'm wondering about the air metering valve assembly - if it's
not getting enough air, the effect would be similar to not getting enough
fuel, and would account for the smoke I had. (Daughter didn't notice any).

This intermittent stuff is sure a pain to find/fix!!!

This is the car that I got from Kaleb after he'd had the IP fixed -

-- 
OK Don
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-04 Thread Jim Cathey

Are you getting vacuum on the fuel tank?  Changing the
filter would release the vacuum!

-- Jim



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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-04 Thread OK Don
I started to declare nope, but then realized that I pulled the fuel cap
off to check for cavuum ater I had replace the filter, but I didn't notice
anything other the Diesel running down my hands as I replaced the filter.

On Tue, May 4, 2010 at 7:52 PM, Jim Cathey j...@windwireless.net wrote:

 Are you getting vacuum on the fuel tank?  Changing the
 filter would release the vacuum!

 -- Jim


-- 
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Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-04 Thread John Reames
Umm when you pull the cap off, does it come right off, or does it take  
some force to actually *pull* the cap off? (possibly accompanied by  
anninrush of air)?


If so, check the tank vent line...

When you cleaned the tank, what did the filter in the tank look like?

What's the flow through the lines themselves look like? Both at the  
body lines and at the line into the fuel filter etc.


When it's running do you see any air bubbles in the Lin
--
John W Reames
jwrea...@comcast.net
Home: +14106646986
Mobile: +14437915905

On May 4, 2010, at 20:15, OK Don okd...@gmail.com wrote:


This is the car that acted like it was fuel starved months ago - or
something was wrong with the fuel system. The first episode it  
suddenly lost
power on the highway, ended up running about 20mph at full throttle,  
but
idled fine. It was smoking like crazy when it was moving the car. As  
a first
attempt at a cure, after many suggestions from you fine folk, I  
replaced the
fuel filters. The car drove great after that. About 1400 miles  
later, it did
the same thing on the way to work. I limped the last two miles in,  
got a
friend to take me to a parts place at lunch time, bought new filters  
and a
can of Diesel Purge, changed the filters, and the car ran fine  
again. I
decided that the tank needs to be cleaned, but that I could drive  
approx.
1000 miles between filters until I got around to draining and  
cleaning the

tank.

Our daughter was driving the car today, with only 200 miles on a new
canister fuel filter, and the car started shifting hard, like a  
vacuum line

was off, then lost power, would only go 10 mph. She parked it on a
residential street, walked the last mile to work, and called us to  
get the

car.

Since I had only changed the Canister filter last time, I took a new  
in-line

filter, changed it, and drove the car home. It ran fine.

I had saved the last canister filter, and had the old in-line  
filter, so I
cut them open to see how full of algae/bacteria they were. They  
didn't look
bad at all. Definitely not enough stuff in there to stop the flow of  
fuel.
There were only a few grains (6 to 8) of black stuff in the in-line  
filter.


So I'm thinking fuel is not the issue, and changing the filters is not
fixing it.  I'm wondering about the air metering valve assembly -  
if it's
not getting enough air, the effect would be similar to not getting  
enough
fuel, and would account for the smoke I had. (Daughter didn't notice  
any).


This intermittent stuff is sure a pain to find/fix!!!

This is the car that I got from Kaleb after he'd had the IP fixed -

--
OK Don
Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-04 Thread OK Don
I've noticed the whoosh when removing the filler cap pn one of the cars on
occasion, but now I couldn't tell you which one it was.

I haven't cleaned the tank out yet --
I don't see bubbles in the line - it doesn't act like a leaking line - it
acts like it's either starved for fuel or air.

On Tue, May 4, 2010 at 8:38 PM, John Reames jwrea...@comcast.net wrote:

 Umm when you pull the cap off, does it come right off, or does it take some
 force to actually *pull* the cap off? (possibly accompanied by anninrush of
 air)?

 If so, check the tank vent line...

 When you cleaned the tank, what did the filter in the tank look like?

 What's the flow through the lines themselves look like? Both at the body
 lines and at the line into the fuel filter etc.

 When it's running do you see any air bubbles in the Lin


-- 
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Panic! (the national past time).
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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-04 Thread Peter Frederick

It's not starved for air, it's not possible.

Check to make sure the air flow meter flap moves -- it should be open  
all the way with the engine running at idle.  If it sticks, it's a  
problem, but otherwise not.


Verify that the EGR and turbo boost control vacuum transducers hold  
vac -- if they leak, you won't get anything but limp mode which is  
very slow.  Usually not 20 mph, though.  Check that the actuators for  
the EGR and boost control work, as well, and that the EGR is not  
sticking open.  Use a MityVac and pull it open, then pull the hose  
and see that it snaps fully closed instantly.  Any hangup in closing  
will give you fits.


Most especially check that EGR valve -- when the one on my Volvo TD  
stuck, the car would produce absolutely fantastic amount of black  
smoke, make very funny rattling noises, and essentially refuse to  
move.  Reason is that on a diesel, the EGR is open pretty much all  
the way at idle, and closes down as load (not rpm) increases -- it's  
there to reduce flame temperature and hence NOX emissions, and the  
flame temp is highest at lean conditions.  Goes down by itself at  
high load (high fuel delivery rate), so if the valve sticks open, it  
will idle just fine, but fall on it's face when you step on the pedal  
because the much higher exhaust pressure will smother the fire, so to  
speak.


This will be complicated in the 92 by the computer control of the  
boost, as a failed EGR will cause the computer to dump the boost and  
you can't drive out of the condition like you could on my old Volvo  
-- once the rpm came up and the load lightened, it would run  
normally, and sooner or later the valve would close by itlself.


The car behind could vanish in the smoke cloud, I kid you not.  Very  
serious smoke.


If you were getting huge clouds of inky smoke and no power, check  
that EGR.


I don't think you can do what I did, simply plate it off, as the  
computer will dump the boost and you will be driving without a turbo.


Peter

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Re: [MBZ] Reluctant 300D 2.5T (1992)

2010-05-04 Thread John Reames
I'd say you didn't have too much of a vacuum if the diesel ran down  
your hands...


Btw, needlenose vise-grips make a darn good pinchoff tool for  
swapping filters.  I have a pair of them in the ammo can I'm the trunk  
(along with a gp fuse, some new regular fuses, half a dozen nitrile  
gloves, a bunch of good strong zipties and a 4-way screwdriver... I  
don't remember everything else that's there, but I remember that the  
617 canister filter will fit in a .30 can and the 60x ones need a .50  
can


--
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jwrea...@comcast.net
Home: +14106646986
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On May 4, 2010, at 21:07, OK Don okd...@gmail.com wrote:

I started to declare nope, but then realized that I pulled the  
fuel cap
off to check for cavuum ater I had replace the filter, but I didn't  
notice
anything other the Diesel running down my hands as I replaced the  
filter.


On Tue, May 4, 2010 at 7:52 PM, Jim Cathey j...@windwireless.net  
wrote:



Are you getting vacuum on the fuel tank?  Changing the
filter would release the vacuum!

-- Jim



--
OK Don
Panic! (the national past time).
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