Re: [Emc-users] I'm sure I'm being stupid ....

2012-05-17 Thread Speaker To-Dirt
Hey Folks:    I thought I had tool offset figured out years ago. I have this simple project and it's driving me up the wall. I can't figure out why my exit conditions and entrance are not working. I'm running EMC2 v2.3.5 on Ubuntu 8.04. Yes it's obsolete but the atom board on my mill won't run

Re: [Emc-users] Emc-users Digest, Vol 61, Issue 3

2011-05-03 Thread Speaker To-Dirt
Kirk: Yes, your excellent work is just what I had in mind when he got his machine. I remember coming across your work when I was working on getting my Bridgeport Series I CNC retrofitted. Thanks for the help on that one too. So do I understand you right in thinking that you can upload files

[Emc-users] Fw: Re: Shizuoka and Bandit Controller.

2011-05-02 Thread Speaker To-Dirt
Hi All:   I have a friend who just got a nicely working Shizuoka with an old Bandit controller. Now I want to help him retrofit from the 80's to today, but he's pretty leery of losing his machine for a 6 month project. ... Not an outrageous fear.   Does anybody know how of a way for EMC2 or a

Re: [Emc-users] Emc-users Digest, Vol 58, Issue 72

2011-02-22 Thread Speaker To-Dirt
Hi All: Thanks for writing in. I'm just in from the shop. I made yet another part using 8.04. I'll buy the D510MO come May or so and upgrade this summer. For now I have too much work to do. Like many of you, I also run off of a solid state drive. I would not go any other way. I love the 2

Re: [Emc-users] FOXCONN 45CSX ATOM 330 R Lockup.

2011-02-21 Thread Speaker To-Dirt
Hi All: Just when you thought you'd heard the last of this problem here it is again. I installed the latest version of Lucid then aptituded my way to emc2. I thought that the lockup of the Foxconn 45csx Atom 330 R's had been fixed. Indeed for the entire weekend I tested my machine running em

Re: [Emc-users] Intel Atom with a FPGA.

2010-11-23 Thread Speaker To-Dirt
Do you know what this means? http://hardware.slashdot.org/story/10/11/23/0642238/Intel-Launches-Atom-CPU-With-Integrated-FPGA?from=rss Change the real time engine of EMC2 into a FPGA image and run the real time parts of EMC2 is real, real time. If they provide a header for direct access to the

Re: [Emc-users] Strange tool offset 'error?'.

2010-10-08 Thread Speaker To-Dirt
Hey All: I'm making two parts both with the same outline. The bottom of the part is coded to be along the line y=0.000. One part came out perfect, the other had a really strange thing happen. The outline of the part was shifted in Y for what seems to be the tool offset distance. So the carto

Re: [Emc-users] Lucid Based Live CD Failure on N15235 Intel Atom Motherboard

2010-09-29 Thread Speaker To-Dirt
Hi All: I was on the linuxCNC.org website and could not find a place to post an issue. I experienced a failure with the Lucid based live CD image on my new Atom based motherboard. Steps Taken. 1. Downloaded Ubuntu 10.04 based live cd image. 2. Used UNetbootin to make a turn this into a Live

Re: [Emc-users] Error's building up in long G03's

2010-09-13 Thread Speaker To-Dirt
Hi Jeff: Thanks for looking at this issue. So I'm confused are you saying that buy leaving X un-allocated 7+ moves before the move that broke down, I caused this error? I'm at work right now, but if I understand your reply correctly, I can add this additional information and revert my split

Re: [Emc-users] Error's building up in long G03's

2010-09-12 Thread Speaker To-Dirt
Hi Folks: Sorry if this has already been posted but. So there I was ... testing the code for a new part I want to make. I start out with this line starting at pos X-1.829 Y-1.222 G03 X2.087 Y-0.697 I1.829 J1.22 EMC complains that the radii of the start and end points are off by 0.0013

Re: [Emc-users] Engraving Tools.

2010-09-09 Thread Speaker To-Dirt
Hi All: Here's a question esp for the XY routing table folks. What's a good 'dremel' tool to survive the side loading of engraving on alumnium? I want to make face plates for electronics enclosures, so text, numbers, outlines etc. That means small end mills and high RPM's. Maybe even namepl

Re: [Emc-users] Tool table, setting up offsets with a caliper

2010-09-08 Thread Speaker To-Dirt
For what it's worth. I stumbled across this by accident. At a tool change take your tool to an area where there's still a surface z0.000. End the move with z1.000. Remove the tool, and insert the new tool. Now use a clamp arm from your clamp kit that is 1" on a side. Raise or lower the k

Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread Speaker To-Dirt
Yes simple rigs can give you a sphere, nature gives that one to us. You can do it by hand up to a meter or so in diameter. It took a few decades to develop optical tests and parabolizing strokes to take the sphere and grind it to a parabola, and nowdays, secondaries can be hyperbolas. A spher

Re: [Emc-users] Mini ITX systems.

2010-08-26 Thread Speaker To-Dirt
Hi Andy: I may be showing my ignorance here, but while searching on your motherboard, because I'm about to do the same thing you are, I found this http://www.newegg.com/Product/Product.aspx?Item=N82E16813121399&Tpk=D510MO Where's the parallel port? Am I missing something? Look a

Re: [Emc-users] Mirror Grinders.

2010-08-26 Thread Speaker To-Dirt
Hey Kirk: I used to work at a large optical lab. I'm not sure it's as off topic as you might think. There are papers out there describing how to control glass removal by nature of the stroke and grit. This requires a multi-axis machine. A rotary table, and variable radius of curvature 'tile t

Re: [Emc-users] Emc-users Digest, Vol 52, Issue 48

2010-08-26 Thread Speaker To-Dirt
That's my new religion, I call it The Church of Projectavism. A Projectavist earns points to nirvana when completed projects lead to the completion of other cool projects. The Projectavist is dammed in direct measure of the number of incomplete spawned projects that were spawned to support a

Re: [Emc-users] 4th Axis.

2010-08-20 Thread Speaker To-Dirt
   > Cast Iron is easy to machine, but a bit messy, black dust > flying all > over.  I don't understand your reference to Al and > gear cutting loads.  I meant I would not trust the structure of the 4th stage being made from Al. Al creeps, thus never really returns to it's orig shape when pla

Re: [Emc-users] Mini ITX Systems.

2010-08-20 Thread Speaker To-Dirt
Igor: What model did you get? I was looking at this one. http://www.newegg.com/Product/Product.aspx?Item=N82E16813131396&cm_re=Intel_D945GCLF2-_-13-131-396-_-Product Based on the numbers given here. http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?Latency-Test I noted these numbers Intel D9

Re: [Emc-users] 4 th Axis.

2010-08-19 Thread Speaker To-Dirt
Jon you understand me totally. You knew I'd want to embrace the maximal complexity and make the problem hard. So what I REALLY need is a tip-tilt 4th stage, a 5 stage system. Am I out of signals on the parallel port? My computer is off in the shop so I can't check right now, but I'll loo

Re: [Emc-users] Emc-users Digest, Vol 52, Issue 35

2010-08-19 Thread Speaker To-Dirt
> > For the 4th axis, I have a Troyke CNC rotary table that I > bought on > eBay for $149: > > http://igor.chudov.com/projects/Bridgeport-Series-II-Interact-2-CNC-Mill/24-Troyke-Rotary-Table-U12PNC/ > Wow, that looks like a really great deal! I was worried about backlash in a rotary table w

Re: [Emc-users] 4th Axis.

2010-08-19 Thread Speaker To-Dirt
Hi All: Now that I'm making parts on my Bridgeport, I'm getting greedy. I want to make gears. I want to make more complex parts. I want a 4th stage. I'm thinking of just using a small lathe that I retrofit with one of my spare steppers and clone the bridgeport stepper controller just to keep

Re: [Emc-users] Test Results.

2010-08-01 Thread Speaker To-Dirt
Hi All: 'drilled' 140 holes in air, no blown fuses. Tomorrow, metal. Sigh. Thanks. Andrew -- The Palm PDK Hot Apps Program offers developers who use the Plug-In Development Kit to bring their C/C++ apps

Re: [Emc-users] Bridgeport Series 1 Fuse Popping Problem Solved?

2010-08-01 Thread Speaker To-Dirt
Hey Everyone: I ran through the tests in the service manual that you folks said I should do. My transformer outputs look good. But the quiescent AC current on each stepper was set at 10.2A instead of the 8.1 - 8.4A called for. Why so uniform? It almost makes me think that the previous owner p

Re: [Emc-users] Reactors.

2010-07-31 Thread Speaker To-Dirt
Hi All: Okay, so the question about what drives the current for the reactor control winding. Here we go BOSS Service Manual p4-76 Looking at Figure 1040215, it can be seen that the emitters of the drive transistors are returned to ground through resistors R1 and R2. A voltage propo

Re: [Emc-users] Fresh RPC values.

2010-07-31 Thread Speaker To-Dirt
Hi All: Here's my RPC values hot off the line. Unloaded Loaded (Manual mill spindle going) --- 235 V235 V 269 V257 V 245 V238 V Sorry those old numbers must have been from my RPC build and

Re: [Emc-users] Emc-users Digest, Vol 51, Issue 56

2010-07-30 Thread Speaker To-Dirt
Hi Jon, my answers to your questions are below. > Message: 4 > Date: Fri, 30 Jul 2010 12:13:31 -0500 > From: Jon Elson > Subject: Re: [Emc-users] Another Newbie Question. > To: "Enhanced Machine Controller (EMC)" >     > Message-ID: <4c53083b.5070...@pico-systems.com> > Content-Type: text/plai

Re: [Emc-users] Another Newbie Question.

2010-07-29 Thread Speaker To-Dirt
Hi All: My Bridgeport Series 1 is popping fuses on axies. I'm making a mount plate and drilling a scad of holes. 160 to be exact. I have a stepping machine with no glass encoder feedback. So it just counts steps and assumes the stepper makes the step. I was lucky tonight in that the Z axis k

Re: [Emc-users] Tool Change and Z Offset.

2010-07-27 Thread Speaker To-Dirt
Hi All: Thanks for the fast replies. Well my next interface PCB iteration will be a probe input for touching off etc. I'll find out if my spindle is electrically osolated, or grounded (hopefully that) then I'll use the manual tool change routine. I guess until then, I'll just keep using the

Re: [Emc-users] Tool Change and Z offset.

2010-07-26 Thread Speaker To-Dirt
Hi All: Being new to EMC 2 and g-code I have yet another question to ask. When you do a tool change what's the best procedure for determining the tool length, and then how do you communicate that to the g-code? I hate to admit this, but I've been using the knee to adjust out the differences

Re: [Emc-users] Axis Disable in EMC2?

2010-07-23 Thread Speaker To-Dirt
Hey All: Thanks for the fast replies. Hummm. I thought of turning off outputs to the parallel port, but wanted something I could use as a fast test of individual axes on individual programs. What I did do was comment out all motion in the XY plane and keep all the Z motion. But that mean

Re: [Emc-users] Axis Disable in EMC2?

2010-07-23 Thread Speaker To-Dirt
Hey Folks: I feel silly asking this question, but here goes. I ran into an issue using peck drilling with the tool retract. The end result was my Z stepper was missing pulses on the retract. So I've derated the max accel and vel on the Z axis and everything looks good, however what I'd reall

Re: [Emc-users] DXF to G-Code.

2010-06-23 Thread Speaker To-Dirt
Hi All: So I'm going through the various g-code generators out there, and I have to say, I'm not getting the greatest results. I'm using Alibre to generate my DXF files. I'm just curious as to what you folks use any suggestions or insights? Andrew -

Re: [Emc-users] Can my interrupts really be this bad?

2010-06-19 Thread Speaker To-Dirt
Hi All: So I'm starting to attack the second order issues with my Bridgeport Series I CNC I just ported to EMC2. The first issue I never really address fully is my machines interrupt latency. The latency meter says my IBM ThinkCenter has 500,000 ns of latency. Yes, that's right, it says it's

Re: [Emc-users] Graycode Board.

2010-06-18 Thread Speaker To-Dirt
> > Message: 6 > Date: Fri, 18 Jun 2010 12:44:52 +0100 > From: Andy Pugh > Subject: Re: [Emc-users] Graycode driver board project. > To: "Enhanced Machine Controller (EMC)" >     > Message-ID: >     > Content-Type: text/plain; charset=ISO-8859-1 >

Re: [Emc-users] Graycode driver board project.

2010-06-17 Thread Speaker To-Dirt
Hi All: I was looking over the emc2 site and saw someone post about a graycode driver option. Just 2 days ago I made such an interface to so I can run my Bridgeport Series I CNC with EMC2. A brief description is here. http://www.youtube.com/user/TalksWithDirt#p/a/u/0/olDuBqMorA8 I plan on