In 25 years I've never worked on a pharm plant that wasn't fully protected.  
Whether by size or other criteria, the building code generally will require 
full sprinkler protection.  

With the typical mixed bag of storage, chemicals, and other hazardous 
processes, I'd be real curious under what circumstances a facility would be 
exempt from being protected.  I'd like to see that Hazards and Codes Analysis.  
Of course if its occupancy is classified wrong by the A/E, accepted by an 
unknowing AHJ and never questioned by an owner who enjoys saving a few bucks, 
anything is possible.   Often the error occurs when an A/E finds there are no 
flammable or combustible chemicals in the building.  They quickly attach an F-2 
occupancy (low hazard) and now we have no sprinklers.  What they fail to 
understand or question is if there is any chemicals which are toxic, explosion 
hazards, oxidizers, etc.  I've caught several that started out this way. Then 
when I point out the wrong path of occupancy determination and state that 
sprinklers will be required, of course it's fire protection that's trying to 
tank the project.  The fact that a major screw-up has just been averted o
 ften goes unnoticed.  And then we repeat the dance on the next project.  <sigh>

Even if the chemicals used are not flammable or combustible, many are health 
hazards in raw form or have other hazardous characteristics and drive the 
facilities into an "F-1" or "H" occupancy category which mandates sprinkler 
protection throughout.

Now we are talking about the IBC codes, codes in the Netherlands may be 
different of course.




Craig L. Prahl, CET   


-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of Frans Stoop
Sent: Wednesday, May 13, 2009 8:27 PM
To: [email protected]
Subject: Reasons to not sprinkler a pharmaceutical plant

Dear colleagues,

Here is a peculiar question:
A pharmaceutical company is planning to build a new plant with laboratories for 
production and quality control, offices and an underground parking level.
The top floor is for HVAC.
The main process is waterbased, although, like any other laboratory, there 
small quantities of flammable liquids present.
The flammable liquids will be stored in fire cabinets.
We already convinced the company's management that sprinkler is the way to go 
for the obvious reasons: life safety, preservation of property, continuity of 
operations, etc.
Maybe we advised them too good:
Now the management wonders why not all pharmaceutical plants are sprinklered 
throughout.

I'm composing a list of unsprinklered pharmaceutical facilities with the reason 
why the decision makers in concern have chosen not to sprinkler.
Can you help me with examples of such sites, (parts of) plants or rooms and the 
reasoning?

By the way, this question from our client is not as peculiar as it looks like 
at first sight.
It is just a known method of decision making.
It might lead to the decision to protect some rooms or parts of the building 
otherwise (with gas, pre-action sprinkler e.g.).

Frans Stoop
TOS architecture & fire protection
Netherlands <[email protected]>
Tel. +31-24-324 0112  

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