Mike,

For my second time rebuilding my cabin sole I used the new Awlwood product. It 
needs fewer coats but is a bit more expensive. I like it but it is more for use 
on exterior wood as it resists UV better. I was planning on using their Satin 
finish over the gloss undercoats but got tired of waiting for the product to 
come on the market. I used two coats of a satin varnish to get a rubbed effect. 

The first time I rebuilt the cabin sole I used West System on the bare wood but 
I don't now feel that is necessary. 

 I, like others, used the old delaminating originals as templates and paid a 
price when routing. And I used standard issue West epoxy for the sides and 
back. I will drill-and-fill prior to attaching the new pieces. Sometime in the 
distant future...

Pics: 
http://roninrebuild.blogspot.com/search?updated-max=2015-05-18T15:48:00-07:00&max-results=7&start=7&by-date=false

Best,
Dave
1982 C&C 37 - Ronin

Sent from my iPad

> On Jan 26, 2016, at 16:11, Dennis C. via CnC-List <cnc-list@cnc-list.com> 
> wrote:
> 
> Probably Smiths penetrating epoxy.  http://www.smithandcompany.org/CPES/
> 
> Dennis C.
> 
>> On Tue, Jan 26, 2016 at 1:52 PM, Charlie Nelson via CnC-List 
>> <cnc-list@cnc-list.com> wrote:
>> I can't remember the name now but I recall a really thin epoxy available in 
>> pint cans that has a flow like linseed oil. EPES (or something like that) is 
>> recommended for direct application to new wood because of its penetrating 
>> power. This was recommended to me by someone for doing the underside of the 
>> sole--a few coats and the underside was sealed. It was not for the topside 
>> of the sole but for fresh wood that needed sealed.
>>  
>> FWIW
>>  
>> Charlie Nelson
>> Water Phantom
>> North Carolina
>>  
>> cenel...@aol.com
>>  
>>  
>> -----Original Message-----
>> From: Hoyt, Mike via CnC-List <cnc-list@cnc-list.com>
>> To: cnc-list <cnc-list@cnc-list.com>
>> Cc: Hoyt, Mike <mike.h...@impgroup.com>
>> Sent: Tue, Jan 26, 2016 2:41 pm
>> Subject: Stus-List replacing Teak and Holly sole
>> 
>> I am replacing the original sole on Persistence.  It was ¾ inch teak and 
>> holly and thankfully can all be done with one 4x8 sheet.  Thankfully 
>> especially since the one sheet I purchased is $609 CAD after taxes!
>>  
>> I have already replaced the sole in the past on our J27 also teak and Holly 
>> and noted a few things that time that I may do differently
>>  
>> My plan is to use the old sole as a template and thankfully that is in my 
>> garage already.  It was screwed in place with countersunk screws which I 
>> also plan to do with the replacement.  Once cut out the piece and all the 
>> niches are cut out for any hardware I hope to coat both the underside and 
>> the top of the sole with one coat of epoxy.  Following that there will be up 
>> to 6 coats of epiphanes on the top of the sole
>>  
>> Epoxy on wood:
>> The last time I only coated the underside becuase it did not flow evenly.  I 
>> believe this is because I used Fast Hardener rather than slow hardener.  I 
>> have never had much luck with the flow of epoxy on wood so will again start 
>> with the underside to see how this works out.  Any comments on the levelling 
>> properties and techniques with epoxy would be welcomed.  I plan to use West 
>> with the slow hardener.   If the epoxy on the underside looks good I will 
>> then put one coat on top of sole as a base before the varnish.  It is my 
>> intention to do this over the winter in my garage which is in the basement 
>> of my house but not heated.  Temperatures are typically around 10 degrees 
>> Celcius (50F)
>>  
>> Varnish over epoxy:
>> On the J27 I made one small mistake.  The sole in the J27 was comprised of 
>> several panels and I did not think to line up the holly stripes between the 
>> two main halves.  It bothered only me but will not occur this time when I 
>> cut out the panel that is forward near head compartment.  With no epoxy 
>> under the varnish and a wet boat like the J27 I found that stowing wet or 
>> damp spin and jib sheets on the sole in the head area discoloured the 
>> varnish and even the wood itself.  On top of that some mildew worked its way 
>> into the finish from this.  After year one the sheets had hooks to hang on 
>> but the damage, although superficial, was done.  Am assuming that the epoxy 
>> layer beneath several coats of varnish will prevent this discolouration in 
>> the event a wet item spends significant time on the sole.  Any comments on 
>> this?  Persistence is quite dry inside but some water does come down the 
>> mast and pool occasionally on the sole.
>>  
>> Aside from measure many times and then cut once ($609 per sheet) are there 
>> any other pearls of wisdom before I start this project?  It seems a 
>> relatively simple project but also one where  a misstep will be very obvious 
>> for years to come …
>>  
>> Mike
>> Persistence
>> Halifax
>>  
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