Cant beat monel tanks the company used in the early 70’s. Aluminum tanks
can have exfoliation corosion issues in a marine environment happens to the
insides of aluminum aqualung divers tanks a lot

On Thu, Nov 15, 2018 at 2:54 PM Charlie Nelson via CnC-List <
cnc-list@cnc-list.com> wrote:

> My 24 yr old Alum tank came with the boat. On delivery from NC to CRW in
> April 2018, tank developed several leaks at bottom forward edge where it
> sat in some brackish water, probably for years. Crew made temp repairs
> after tank removal with a black epoxy made for such repairs. All fine but I
> considered I needed a new tank.
> I Found a local welding shop whose specialty was custom alum cooking
> grills (Grillmaster). They said they would build an exact copy, using
> existing fittings, out of 1/8” alum for ~$400-450. Only requirement was
> that I provide the old tank to them to duplicate both the shape and the
> fitting placement and orientation.
> About 6 weeks later, it was ready and except for being slightly heavier
> (orig tank made in Canada with slightly thinner alum), it was a perfect
> copy.
> Cost $450 plus tax.
> Tank will be someone else’s problem if this thicker tank lasts 22 yrs!
>
> Charlie Nelson
> 1995 C&C 36XL/kcb
> Water Phantom
>
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>
> On Thursday, November 15, 2018, robert via CnC-List <cnc-list@cnc-list.com> 
> wrote:
>
>
> When I took my aluminum fuel tank out, I thought about replacing it with a
> plastic tank.   I could have bought a Moeller the exact size as mine from a
> local company here, Stright Mackay, for 1/2 the cost of the rebuild I had
> done to the old tank. While the new plastic tank was the same size as the
> old one, it did not have the five (5) holes in it to accommodate the 5
> attachments or did not have the fittings that the plastic tank would
> accept. Maybe some of the old fittings could have been used....the infill
> connector, definitely not.  And even if the new Moeller tank had fittings,
> they probably would not be in the exact position on the top to accept the
> hoses.....unless you are going to replace all the hoses....and there you
> have another many hours of labor and costs. Now, here is where the big
> question comes into play....since I am a DIY guy, where possible, do I go
> to the extra effort to make the new plastic tank fit the 5 holes needed
> (fuel infill, fuel line to engine, fuel return line to engine, vent, fuel
> gauge) or pay more to have the old tank rebuilt. I opted to have the bottom
> cut out of the old tank, a whole new bottom welded on and at the same time,
> I had the machine shop cut approx 1 inch from the depth of the tank to make
> getting back in through the lazarette easy.....getting it out because of
> the fill hose nozzle was a problem. If the old bottom lasted 33 years
> before leaking, the new tank bottom should see me out and become someone
> elses  problem some day. Rob Abbott AZURA C&C 32 - #227 Halifax, N.S.
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