My first try at machine control used linear scales. They worked but I
had 0.0025 backlash in X and Y and the control got considerably smoother
when I put a good incremental encoder (10K counts/rev and a pitch of 4)
on the ball screw. The tuning was also much easier. IIRC Stuart is using
the linear scale to drive I of the pid to force final position. This
would seem to be the ideal configuration. 

Years ago a Boeing engineer stated that machine resolution should be 5X
better than the tolerance(s) you are trying to attain. 

Just my  tuppence. 

Dave


On Sun, 2011-09-04 at 21:41 -0500, Jon Elson wrote:
> Jan de Kruyf wrote:
> > 20 or 25um with a multiplierbox to make 1um has been pretty much 
> > standard for many years.
> >
> First, you need analog scales to use an interpolator.  Digital-output 
> scales can't be interpolated.
> Then, in many cases, the interpolators cost several times what the basic 
> scale costs.  Finally, the
> interpolator has to have fast response, any delay in reporting counts 
> will cause erratic servo
> loop response.
> 
> Jon
> 
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