I have been rebuilding a mill (much delayed due to work and my mothers
Alzheimer's ) and thinking about how to incorporate linear scales into the
control loop. I have 5000 line (20,000) counts per revolution encoders on
the motors, and have new Acu-rite one micron scales for the axis. In would
like the scales to determine the final position.

This may get my mill out of the corner.

Frank




From:   dave <[email protected]>
To:     EMC developers <[email protected]>
Date:   09/06/2011 05:10 PM
Subject:        Re: [Emc-developers] Linear scales



My first try at machine control used linear scales. They worked but I
had 0.0025 backlash in X and Y and the control got considerably smoother
when I put a good incremental encoder (10K counts/rev and a pitch of 4)
on the ball screw. The tuning was also much easier. IIRC Stuart is using
the linear scale to drive I of the pid to force final position. This
would seem to be the ideal configuration.

Years ago a Boeing engineer stated that machine resolution should be 5X
better than the tolerance(s) you are trying to attain.

Just my  tuppence.

Dave


On Sun, 2011-09-04 at 21:41 -0500, Jon Elson wrote:
> Jan de Kruyf wrote:
> > 20 or 25um with a multiplierbox to make 1um has been pretty much
> > standard for many years.
> >
> First, you need analog scales to use an interpolator.  Digital-output
> scales can't be interpolated.
> Then, in many cases, the interpolators cost several times what the basic
> scale costs.  Finally, the
> interpolator has to have fast response, any delay in reporting counts
> will cause erratic servo
> loop response.
>
> Jon
>
>
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